Dustproofing Device for Linear Module with Rapid Mounting
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Solution Overview
Problem
Existing dustproofing solutions for linear modules in dusty environments, such as the automotive manufacturing industry, require lengthy mounting processes, which hinder efficiency and productivity.
Innovation Solution
A dustproofing device comprising a first and second end unit, pulleys, a dustproofing band, and a fixing platform that can be directly mounted on a linear module, utilizing a flexible band to wind around pulleys and a fixing platform to secure the device, reducing the time and complexity of installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a dustproofing structure is mounted inside the linear module, then dustproofing is achieved, but the mounting process takes much time
Solution Approach 1:
The dustproofing device is segmented into separate modular components: end units with pulleys, lateral lids with openings, and a dustproofing band. These components can be independently manufactured and assembled, allowing rapid attachment to the linear module without complex internal integration, thus reducing mounting time while maintaining dustproofing effectiveness.
Solution Approach 2:
The dustproofing band acts as an intermediary element that connects the pulleys and lateral lids, creating a flexible sealing mechanism. This intermediary component allows the dustproofing system to be attached externally to the linear module, simplifying the mounting process and reducing installation time compared to integrated internal structures.
2Object-affected harmful factors
If a modularized dustproofing structure with air extracting device is used, then dust intrusion is reduced, but the mounting process takes much time
Solution Approach 1:
The dustproofing function is extracted from the linear module's internal structure and implemented as an external attachment system. The dustproofing band and pulley mechanism are mounted on the outside of the linear module, eliminating the need for complex internal integration and air extracting devices, thereby significantly reducing mounting time while maintaining dust protection.
Solution Approach 2:
The dustproofing band functions as a flexible sealing element that wraps around the pulleys and connects the lateral lids. This flexible film-like structure provides effective dustproofing while being simple to install and remove, reducing mounting time compared to rigid integrated structures with air extracting devices.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution allows for rapid and convenient mounting of the dustproofing device on linear modules, enhancing dust protection while maintaining operational efficiency without compromising the module's performance.
Implementation Method 1
A dustproofing band passing through the first opening and the second opening to wind on the first pulley and passing through the third opening and the fourth opening to wind on the second pulley
Data Source
AI summary
A dustproofing device for use with a linear module includes a dustproofing band disposed around a first pulley pivotally connected to a first end unit and a second pulley pivotally connected to a second end unit. Two ends of the dustproofing band fixedly connect to a fixing platform. The fixing platform fixedly connects to a moving platform of the linear module. A top lid is fixedly disposed on the first end unit and the second end unit and covers the fixing platform, so as for the dustproofing device to be mounted on the linear module. Since the linear module is covered with the first end unit, a first lateral lid, the second end unit and the top lid, not only is the linear module rendered dustproof, but it also takes less time than before to mount the dustproofing device in place.