DWDM Fiber Optic Assemblies for High-Density Channel Scaling

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Solution Overview

Problem

The deployment of dense wavelength division multiplexing (DWDM) in fiber optic networks leads to challenges in space density, channelization efficiency, and cross-connection methodology due to the increased number of filters required for higher channel counts, consuming additional space in fiber optic assemblies.

Innovation Solution

A high-density DWDM solution utilizing a chassis with multi-fiber connectors, such as MDC connectors, to achieve fiber optic connection densities of up to 558 connections per U space, supporting 288 to 360 DWDM channels per U space, with optimized fiber routing and filter configurations to minimize space usage and maintain efficient channel separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the number of DWDM channels is increased to improve bandwidth capacity, then the channelization efficiency is improved, but the number of filters required increases which consumes additional space in the fiber optic assembly

Engineering Contradiction:
Improvebandwidth capacityVSAvoidspace in fiber optic assembly
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent combines multiple filter functions into integrated filter assemblies that handle multiple DWDM channels simultaneously. Instead of using separate filters for each channel, the invention uses combined filter structures that process multiple wavelengths through a single integrated component, thereby reducing the total number of filters and space required while maintaining high channel capacity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filter assemblies are designed with multi-functionality to serve multiple purposes - they can filter multiple DWDM channels, provide wavelength selection, and enable channel isolation simultaneously. This universal design allows a single filter assembly to replace what would traditionally require multiple separate filters, reducing space consumption while supporting high channel counts

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If the number of filters is increased to support higher DWDM channel counts, then the channel separation efficiency is improved, but the device complexity and space requirements increase

Engineering Contradiction:
Improvechannel separation efficiencyVSAvoidnumber of filters
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple filter functions are merged into integrated filter assemblies that maintain precise channel separation while reducing the total number of components. The combined filters are designed to perform multiple separation tasks simultaneously, achieving high measurement precision without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the filter system into modular filter assemblies that can be independently configured and positioned. This segmentation allows for optimized channel separation by distributing filter functions across multiple manageable units rather than requiring a single complex filter system, thereby reducing overall device complexity while maintaining separation efficiency

Inventive Principle:
Principle #1Segmentation

3Productivity

If traditional filter methods are used for DWDM deployment, then the channelization is achieved, but the space density is reduced due to additional filters consuming space

Engineering Contradiction:
Improvechannelization efficiencyVSAvoidspace density
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The invention merges multiple filter functions into compact integrated assemblies that maintain channelization efficiency while significantly improving space density. These combined filter structures process multiple DWDM channels through a single integrated component, reducing the total space required compared to traditional separate filter methods

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a traditional linear arrangement of separate filters to a multi-dimensional integrated filter assembly structure. By organizing filters in three-dimensional spaces with vertical stacking and compact integration, the system achieves higher channelization efficiency without proportionally increasing the footprint area, thereby improving space density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient scaling of deep fiber networks by maximizing fiber optic connection density and bandwidth while minimizing space requirements, maintaining high channel separation and reducing overall assembly size.

Implementation Method 1

WDM modules may utilize a plurality of optical filters, e.g. bandpass filters and channel filters, to isolate wavelengths for each channel

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 2

Benefits of optical fiber include extremely wide bandwidth and low noise operation

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentEP3855223B1Dense wavelength division multiplexing fiber optic apparatuses
Publication Date: 2025.07.09 CORNING RES & DEV CORP
  • EP3855223B1 patent drawingFigure 1
  • EP3855223B1 patent drawingFigure 2A~2D
  • EP3855223B1 patent drawingFigure 3A~3C

AI summary

A fiber optic system is provided including a first and second fiber optic assembly, each comprising a body defining a fiber routing volume and a plurality of fiber optic components disposed on the body. The first fiber optic assembly includes a first plurality of optical filters disposed within the first fiber routing volume. The first plurality of optical filters define a first plurality of dense wavelength division multiplexing (DWDM) channels, test channels, an express port, and an upgrade port. An input port of the second fiber optic assembly is connected to the upgrade port of the first fiber optic assembly. A second plurality of optical filters disposed within the second fiber routing volume. The second plurality of optical filters define a second group comprising a second plurality of DWDM channels. The test channels and the express port of the first fiber optic assembly are utilized for both the first fiber optic assembly and the second fiber optic assembly.