Dynamic 3D Printing Allocation for Local Manufacturing

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Solution Overview

Problem

Conventional manufacturing and distribution methods are limited by high costs, inefficiencies, and limited options, as they require substantial investments in time and energy, and do not allow for user-tailored manufacturing based on specific needs and locations.

Innovation Solution

A dynamic manufacturing system that utilizes 3D printing resources by identifying local manufacturers capable of producing products meeting user-specific specifications, reducing waste and time through intelligent decentralization and analytics-based allocation of resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional manufacturing and distribution methods are used, then products can be produced at scale, but costs increase, waste increases, and shipping times increase

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidwaste and shipping costs
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent segments the centralized manufacturing system into distributed local 3D printing facilities. Instead of producing all products at centralized factories and shipping them globally, the system divides manufacturing capabilities to local locations where products are needed, reducing shipping distances and associated waste

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a digital intermediary layer (3D model files and analytics-based matching system) between product design and physical manufacturing. This allows local 3D printers to produce products without traditional supply chains, eliminating intermediate shipping and distribution steps

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If centralized manufacturing is used, then standardization is achieved, but user-tailored customization and local responsiveness are limited

Engineering Contradiction:
Improveuser-tailored manufacturing capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent makes 3D printing technology universal by deploying identical or similar 3D printing systems at multiple local locations. Each facility can produce a wide variety of products using the same equipment and digital models, enabling both standardization and local customization without increasing operational complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the key parameter from physical product distribution to digital model distribution. By transmitting digital 3D model files rather than physical products, the system enables infinite customization at each location without the complexity of managing diverse manufacturing equipment

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If local 3D printing manufacturing is implemented, then shipping times are reduced and waste is reduced, but identification and matching of capable manufacturers requires sophisticated analytics

Engineering Contradiction:
Improveshipping timeVSAvoidmanufacturer capability assessment
Core Design Contradiction:
Loss of timeVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements a feedback loop where the analytics-based matching system continuously learns from manufacturing outcomes, user preferences, and facility performance data. This feedback refines the matching algorithms to better identify capable local manufacturers, reducing the difficulty of capability assessment over time

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10635087B2Dynamic 3D printing-based manufacturing
Publication Date: 2020.04.28 KYNDRYL INC
  • US10635087B2 patent drawing
  • US10635087B2 patent drawing
  • US10635087B2 patent drawing

AI summary

In an approach to dynamic manufacturing, one or more computer processors receive an indication of intent to purchase a product. The one or more computer processors identify a set of specifications associated with the product. The one or more computer processors determine required product specification parameters based on the one or more product specifications. The one or more computer processors identify three dimensional printing-based manufacturers within a threshold proximity to a delivery location of the product. The one or more computer processors determine whether the identified three dimensional printing-based manufacturers can create the product meeting the determined required product specification parameters. The one or more computer processors send a list of three dimensional printing-based manufacturers that can create the product.