Dynamic Aeration Control for Wastewater Energy Cost Optimization

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Solution Overview

Problem

Wastewater treatment systems face challenges in minimizing energy costs while meeting regulatory targets for water quality parameters, often resulting in violations during peak energy pricing periods.

Innovation Solution

A method is introduced to dynamically adjust aeration intensity based on current and predicted energy prices, using short intervals that do not overlap, with intensities determined by historical plant data and site-specific conditions to balance energy costs and purification performance, ensuring compliance with regulatory standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If aeration intensity is reduced during high energy price periods, then energy cost is minimized, but regulatory compliance may be violated

Engineering Contradiction:
Improveenergy costVSAvoidregulatory compliance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control method segments the aeration process into multiple discrete intervals within each surveillance period, allowing different aeration intensities to be applied in different intervals. This enables the system to reduce aeration during high-energy-cost periods while maintaining sufficient treatment to meet regulatory averages, thus resolving the contradiction between energy cost minimization and compliance assurance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts aeration intensity based on real-time energy price signals and predicted prices, rather than maintaining a fixed intensity. This dynamic control allows the plant to respond flexibly to changing economic conditions while using predictive modeling to ensure regulatory targets are met, balancing energy cost reduction with compliance reliability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If aeration intensity is increased to ensure regulatory compliance, then purification performance is improved, but energy consumption increases

Engineering Contradiction:
Improvepurification performanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary actions by accumulating purification capacity during low-energy-cost periods and using this buffer to allow reduced aeration during high-cost periods. The predictive model anticipates future energy prices and regulatory requirements, enabling the system to pre-position treatment capacity to minimize total energy consumption while ensuring compliance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control method changes the aeration intensity parameter dynamically based on energy price signals and predicted purification performance. Rather than maintaining constant high intensity, the system adjusts the parameter to match economic conditions and predicted outcomes, reducing energy consumption while maintaining sufficient purification performance through intelligent parameter modulation.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If short non-overlapping intervals are used for aeration control, then energy cost optimization is improved, but control system complexity increases

Engineering Contradiction:
Improveenergy cost optimizationVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control system uses self-service by automatically generating the optimal aeration schedule based on energy price signals and plant-specific parameters without requiring continuous manual intervention. The predictive model and optimization algorithms operate autonomously to determine interval boundaries and intensities, reducing the operational burden while achieving energy cost optimization through structured interval control.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reduced energy consumption during high-price periods without compromising long-term purification performance, thereby minimizing fines and operational costs while maintaining regulatory compliance.

Implementation Method 1

A step often included in the process is aeration, which serves to increase the oxygen content in the wastewater

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 2

The increased oxygen promotes biological oxidation and nitrification

Methodology Applied
Scientific EffectBiological oxidation: Oxidation

Implementation Method 3

The increased oxygen promotes biological oxidation and nitrification

Methodology Applied
Scientific EffectNitrification:

Implementation Method 4

causes the organic solids to be converted into coagulated suspended mass, which is heavier and bulkier, and can settle to the bottom of a tank

Methodology Applied
Scientific EffectCoagulation: Coagulation

Implementation Method 5

causes the organic solids to be converted into coagulated suspended mass, which is heavier and bulkier, and can settle to the bottom of a tank

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentUS10988394B2Cost control of wastewater treatment based on regulatory period
Publication Date: 2021.04.27 HACH LANGE HACH LANGE
  • US10988394B2 patent drawing
  • US10988394B2 patent drawing
  • US10988394B2 patent drawing

AI summary

Techniques for controlled aeration (140) of wastewater (190) include determining a first aeration intensity for a first aeration interval and a different second aeration intensity for a second aeration interval (225) based on a current energy price (215), a predicted energy price (221), and a regulatory surveillance period (201) during which a regulated critical parameter is monitored for regulatory compliance. Wastewater is aerated at the first aeration intensity for the first aeration interval; and at the second aeration intensity for the second aeration interval. The first aeration interval is short compared to the regulatory surveillance period, the second aeration interval is short compared to the regulatory surveillance period and does not overlap the first aeration interval, and the first aeration intensity is less than the second aeration intensity.