Dynamic Aeration Control for Wastewater Treatment Energy Savings

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Solution Overview

Problem

Current wastewater treatment systems face high energy costs due to inefficient aeration methods, which are necessary for sustaining microbial activity in biological treatment processes, and there is a need for a cost-effective means to control aeration levels to optimize biological wastewater treatment.

Innovation Solution

The implementation of an integrated fixed film activated sludge process that varies aeration levels in a reactor to maintain optimal dissolved oxygen concentrations, allowing biomass in the mixed liquor and on carriers to efficiently treat wastewater, with aeration adjusted based on temperature, organic matter, and ammonia nitrogen levels to maximize biological activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If intensive aeration is used to ensure sufficient oxygen levels for biological activity, then biological treatment effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improvebiological treatment effectivenessVSAvoidaeration energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic aeration control by adjusting aeration intensity based on real-time monitoring of dissolved oxygen levels, temperature, and pollutant concentrations. The system transitions from static intensive aeration to dynamic variable aeration, matching oxygen supply with actual biological activity needs at different operational phases and environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes aeration parameters (intensity, duration, timing) based on temperature variations, organic matter levels, and ammonia nitrogen concentrations. Aeration intensity is adjusted according to seasonal temperature changes and pollutant loading conditions, optimizing oxygen transfer efficiency while minimizing energy consumption.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If aeration is increased to enhance biological activity on carriers, then treatment contribution from carriers is improved, but energy costs increase

Engineering Contradiction:
Improvebiological treatment contributionVSAvoidaeration energy cost
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent implements periodic aeration cycles with alternating high and low intensity phases. During high pollutant loading periods, intensive aeration is applied to maximize carrier biomass activity. During low loading periods, aeration is reduced or interrupted, allowing carriers to maintain treatment function with minimal oxygen supply while conserving energy.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies partial aeration by targeting oxygen supply only to specific reactor zones or operational phases where carrier biomass activity is most needed. Rather than continuous full-intensity aeration, oxygen is supplied at optimal levels only when pollutant concentrations require enhanced biological degradation, avoiding excessive energy consumption during low-demand periods.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy consumption by optimizing aeration, ensuring effective biological treatment while minimizing costs, as the biomass on carriers only contributes when necessary, thereby enhancing treatment efficiency and reducing operational expenses.

Implementation Method 1

oxygen is provided by aerating the wastewater

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 2

aeration and dissolved oxygen concentration is maintained relatively low

Methodology Applied
Scientific EffectDissolved oxygen: Diffusion

Implementation Method 3

biological treatment is utilized to remove BOD from the wastewater

Methodology Applied
Scientific EffectBiological treatment: Decomposition (biological)

Implementation Method 4

removing ammonia from wastewater. This is referred to as nitrification

Methodology Applied
Scientific EffectNitrification: Oxidation

Data Source

PatentUS8268173B2Controlled aeration of integrated fixed-film activated sludge bioreactor systems for the treatment of wastewater
Publication Date: 2012.09.18 VEOLIA WATER SOLUTIONS & TECHNOLOGIES SUPPORT SAS
  • US8268173B2 patent drawing
  • US8268173B2 patent drawing
  • US8268173B2 patent drawing

AI summary

A method of biologically treating wastewater with an integrated fixed film activated sludge process. The integrated fixed film activated sludge process includes biomass suspended in mixed liquor and biomass disposed on carriers. Under certain conditions the dissolved oxygen concentration in a reactor that includes the mixed liquor, biomass suspended in the mixed liquor, and the biomass on the carriers, biological treatment is performed primarily by the biomass in the mixed liquor. This is achieved by controlling or maintaining the dissolved oxygen concentration in the reactor at a relatively low concentration. When the biomass suspended in the mixed liquor is unable to adequately biologically treat the mixed liquor, the dissolved oxygen concentration in the reactor is controlled or maintained at a relatively high concentration. This enables biomass on the carriers to contribute more to the biological treatment of the mixed liquor than when the dissolved oxygen concentration was maintained relatively low.