Dynamic air intake control assembly

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Solution Overview

Problem

Data storage systems face performance degradation due to acoustic noise and vibrations generated by moving air, particularly in environments with multiple packaged data storage devices, where existing solutions fail to effectively mitigate these issues and maintain operational tolerances.

Innovation Solution

An aero-acoustic assembly with movable louvers is integrated into the data storage enclosure, which automatically adjusts between open and closed positions in response to airflow, minimizing acoustic noise and vibrations by blocking airflow when the air moving mechanism fails, thus preventing back pressure and turbulence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air moving mechanisms are used to cool data storage devices, then heat removal efficiency is improved, but acoustic noise and vibrations increase causing performance degradation

Engineering Contradiction:
Improveheat removal efficiencyVSAvoidacoustic noise and vibrations
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

An aero-acoustic assembly acts as an intermediary component positioned between the air moving mechanism and the data storage devices. This assembly includes acoustic treatment materials and flow management structures that mediate the airflow, allowing heat removal while filtering out acoustic noise and vibrations before they reach the sensitive storage devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The air intake structure is segmented into multiple independent flow paths or zones, each with its own acoustic treatment. This segmentation allows different regions to handle different airflow requirements while providing localized acoustic mitigation, reducing overall noise and vibration transmission to the storage devices.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If static baffles are used to reduce acoustic noise, then acoustic noise is reduced, but airflow restriction increases causing heat removal inefficiency

Engineering Contradiction:
Improveacoustic noiseVSAvoidheat removal efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system employs dynamic flow management components such as adjustable louvers or variable geometry structures that can adapt airflow paths in real-time. When acoustic noise levels are high, the structure dynamically redirects airflow through more acoustically treated paths, while maintaining sufficient flow velocity for effective heat removal, unlike static baffles that permanently restrict flow.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The aero-acoustic assembly incorporates materials and structures with variable acoustic properties that can be optimized for different operating conditions. By changing parameters such as material density, thickness, or flow path geometry, the system achieves acoustic noise reduction without the severe airflow restriction inherent in traditional static baffle designs.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If multiple data storage devices are packaged together to increase density, then space utilization is improved, but acoustic noise and vibrations from air movement affect more devices causing widespread performance degradation

Engineering Contradiction:
Improvedevice densityVSAvoidacoustic noise and vibrations
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The aero-acoustic assembly is nested within the enclosure structure, with acoustic treatment layers integrated into the walls and partitions between storage devices. This nested configuration allows acoustic isolation of individual devices or groups while maintaining high device density, as the acoustic treatment is incorporated into the structural framework rather than adding external bulk.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Object-affected harmful factors

If air intake is restricted to reduce acoustic noise, then acoustic noise is reduced, but airflow through the system decreases causing heat accumulation

Engineering Contradiction:
Improveacoustic noiseVSAvoidheat accumulation
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The aero-acoustic assembly incorporates porous acoustic treatment materials that allow airflow to pass through while dissipating acoustic energy. These porous structures provide acoustic noise reduction without the severe airflow restriction of solid baffles, maintaining sufficient air movement for heat removal while filtering out noise and vibrations.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aero-acoustic assembly optimizes data storage performance by reducing acoustic noise and vibrations, ensuring reliable operation even with failed fans, and maintaining laminar airflow, thereby enhancing data storage device reliability and performance.

Implementation Method 1

each of the plurality of louvers configured to move between open and closed positions in response to airflow passing through the intake

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

acoustic noise and vibrations generated by moving air

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

airflow induced by the air moving mechanism

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

preventing back pressure and turbulence

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS10631432B2Dynamic air intake control assembly
Publication Date: 2020.04.21 SEAGATE TECH LLC
  • US10631432B2 patent drawing
  • US10631432B2 patent drawing
  • US10631432B2 patent drawing

AI summary

An air intake control system can consist of an aero-acoustic assembly positioned within an enclosure. The aero-acoustic assembly may have an intake occupied by a plurality of louvers with each of the plurality of louvers configured to move between open and closed positions in response to airflow passing through the intake.