Dynamic Aisle Airflow Management for Data Center Cooling

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Solution Overview

Problem

Data centers face cooling challenges, especially during low ambient temperatures, as traditional methods like refrigeration are energy-inefficient and can negatively impact airflow, and existing solutions fail to maintain optimal temperatures for computing devices operating in blockchain networks and other compute-intensive workloads.

Innovation Solution

A system and method that dynamically manage airflow by adjusting ventilation openings and configuring computing devices to draw in warm air from temporary hot aisles when cold aisle temperatures drop, using reversible cooling fans and adjustable vents to maintain desired temperature ranges, and incorporating weather forecasts to predict temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If refrigeration is used to cool computing devices in data centers, then the temperature of the air is reduced, but energy consumption increases significantly

Engineering Contradiction:
Improveair temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

Instead of using refrigeration to cool the air, the patent reverses the approach by using the heat generated by computing devices to warm the air during cold periods. Computing devices are configured to intake air from hot aisles rather than cold aisles, effectively using their own waste heat to maintain optimal operating temperatures, thereby eliminating the need for energy-consuming refrigeration or heating systems.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The computing devices serve their own cooling needs by dynamically switching between cold aisle and hot aisle intake based on ambient temperature conditions. The system uses the waste heat from the devices themselves to maintain optimal intake air temperatures, creating a self-regulating system that reduces external energy input requirements.

Inventive Principle:
Principle #25Self-service

2Temperature

If heat pumps or furnaces are used to preheat incoming air, then the air temperature is raised, but energy efficiency decreases

Engineering Contradiction:
Improveair temperatureVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The system uses the waste heat naturally generated by the computing devices themselves to warm the incoming air, eliminating the need for external heat pumps or furnaces. This self-service approach converts what would be wasted energy into a useful resource for maintaining optimal air temperature.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the harmful waste heat generated by computing devices into a beneficial resource for preheating incoming air during cold periods. By routing air through hot aisles or using exhaust air, the system transforms thermal pollution into a useful heating source, improving overall energy efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If mixing chambers with recirculating ductwork are used to mix exhaust heat with incoming air, then the air temperature is maintained, but airflow is negatively impacted

Engineering Contradiction:
Improveair temperatureVSAvoidairflow
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

The data center is segmented into distinct cold aisles and hot aisles with dedicated airflow paths. Rather than using a single mixed airflow system, the patent creates separate zones that can be independently managed, allowing cold air to be drawn from cold aisles and hot air from hot aisles based on computational needs and ambient conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between different airflow configurations based on ambient temperature conditions. Computing devices can change their air intake source between cold aisles and hot aisles, and ventilation openings are dynamically adjusted to optimize airflow paths, creating a flexible system that adapts to changing thermal conditions without compromising airflow speed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach efficiently cools computing devices and maintains optimal temperatures, reducing energy consumption and improving airflow efficiency by dynamically adapting to temperature fluctuations and ambient conditions.

Implementation Method 1

Each of the computing devices has at least one cooling fan configured to generate an airflow through the computing device

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

adjusting one or more ventilation openings to maintain desired temperature ranges

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11153988B1Dynamic aisles for computing devices
Publication Date: 2021.10.19 CORE SCI INC
  • US11153988B1 patent drawing
  • US11153988B1 patent drawing
  • US11153988B1 patent drawing

AI summary

Systems and methods for managing airflow for cooling computing devices (e.g. in a data center) in normal and cold environments are disclosed. In one embodiment, the method comprises positioning the computing devices on a plurality of racks with air barriers to create hot and cold aisles. The computing devices may be configured in a first mode to draw in cool air the cold aisles and exhaust heated air into the hot aisles. Temperatures in the cold aisles may be periodically measured. In response to temperatures below a predetermined threshold, one or more of the cold aisles may be converted into a temporary hot aisle by adjusting ventilation openings and configuring a subset of the computing devices to temporarily draw in warm air from the temporary hot aisle.