Dynamic Baffle Firearm Suppressor for Noise Reduction

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Solution Overview

Problem

Existing firearm suppressors are either too long and heavy or suffer from reduced effectiveness over multiple discharges due to material degradation, and they often compromise accuracy by having dampening materials touch the projectile.

Innovation Solution

A firearm suppressor with dynamic baffles that move towards the projectile path during discharge, reducing noise without touching the projectile and maintaining effectiveness over repeated shots, utilizing a housing with threaded connections and resilient baffle structures made from materials like aluminum or titanium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If k-type baffles are used to provide chambers for gas contraction and expansion, then noise suppression is achieved, but the suppressor length increases

Engineering Contradiction:
Improvenoise suppression effectivenessVSAvoidsuppressor length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent employs dynamic baffles that are movable rather than fixed, allowing them to change position in response to gas pressure during discharge. This dynamic capability enables the baffles to effectively manage gas flow and reduce noise while occupying less space than fixed chamber structures, thereby reducing overall suppressor length.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The suppressor divides the internal space into multiple sections using several dynamic baffles positioned at different locations. Each baffle handles a specific portion of the gas flow, allowing noise suppression to occur throughout the length of the suppressor rather than requiring a single long chamber, thus reducing the overall length needed for effective suppression.

Inventive Principle:
Principle #1Segmentation

2Reliability

If dampening material is positioned within the suppressor to reduce noise, then noise suppression is improved, but the material touches the projectile and adversely affects accuracy

Engineering Contradiction:
Improvenoise suppression effectivenessVSAvoidfirearm accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The dynamic baffles are designed to remain stationary during normal operation but move only when activated by high gas pressure during discharge. This ensures that the baffles do not contact the projectile during firing, maintaining accuracy, while still providing noise suppression through their movement in response to gas expansion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The dynamic baffles act as intermediaries between the gas flow and the suppressor housing, managing the gas expansion and noise generation without requiring direct contact with the projectile. This intermediary role allows noise suppression to occur while preserving projectile-flight accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If dampening material is used to suppress noise, then noise reduction is achieved, but the material is removed with each projectile discharge reducing effectiveness

Engineering Contradiction:
Improvenoise suppression effectivenessVSAvoidsuppressor durability over multiple discharges
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The dynamic baffles are constructed from durable materials and designed to move repeatedly without degradation. Unlike consumable dampening materials, the baffles maintain their structural integrity and noise suppression capability over many discharge cycles, providing long-term durability and consistent performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The baffles are designed to be recovered and reused rather than discarded. After each discharge cycle, the baffles return to their original position and maintain their effectiveness, allowing the suppressor to be used repeatedly without degradation of performance, unlike consumable dampening materials that are removed with each projectile.

Inventive Principle:
Principle #34Discarding and recovering

4Reliability

If multiple baffles are positioned within the suppressor to adequately suppress discharge, then noise suppression is improved, but the suppressor weight increases

Engineering Contradiction:
Improvenoise suppression effectivenessVSAvoidsuppressor weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The dynamic baffles are designed to be lightweight yet sufficiently strong to respond to gas pressure during discharge. By using materials with high strength-to-weight ratios and optimizing the baffle geometry, the suppressor achieves effective noise suppression with reduced weight compared to heavier fixed baffle systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The suppressor utilizes composite or advanced materials for constructing the dynamic baffles, combining materials with different properties to achieve both light weight and sufficient mechanical strength. This allows multiple baffles to be used for effective noise suppression without significantly increasing the overall weight of the suppressor.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dynamic baffle system effectively reduces firearm discharge noise without compromising accuracy or durability, maintaining suppression effectiveness over multiple discharges and reducing the need for extensive chamber lengths.

Implementation Method 1

The baffles are constructed to provide a series of chambers that permit the contraction and expansion of the gas created by the discharge of ammunition

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 2

A wipe type firearm suppressor may typically be shorter in length then suppressor utilizing k-type baffles. Wipe suppressors generally use material positioned within the suppressor to dampen the sound from a discharge firearm

Methodology Applied
Scientific EffectSound dampening: Acoustic Absorption

Data Source

PatentUS9046316B1Firearm suppressor with dynamic baffles
Publication Date: 2015.06.02 SMITH & WESSON INC
  • US9046316B1 patent drawing
  • US9046316B1 patent drawing
  • US9046316B1 patent drawing

AI summary

A suppressor for a firearm having dynamic baffles that move together during the discharge of a firearm. A dynamic baffle assembly may be positioned within a housing that may be connected to a barrel of a firearm. A projectile path passes between dynamic baffles of positioned within the housing. The dynamic baffles include engaging faces that are adapted to permit the passage of the projectile through the dynamic baffles. The gas created from the discharge of ammunition impinges upon the engaging faces causing the movement of the dynamic baffles towards each other. The movement of the dynamic baffles may slow the flow of gases created by the discharge of ammunition and reduce the noise created during the discharge of a firearm.