Dynamic Charge Pattern Control for Battery Lifespan

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Solution Overview

Problem

Existing charge methods for secondary batteries, such as lithium ion batteries, face challenges in achieving quick charging without deteriorating the battery's performance and shortening its lifespan, particularly due to variations in internal resistances and usage conditions, which require complex measurements and large device sizes.

Innovation Solution

A charge control apparatus that calculates and updates a charge pattern based on inner state parameters and deterioration models of the battery, adjusting the charge current to minimize deterioration and ensure efficient charging, even when battery characteristics change over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high current value is used in constant-current charge period to achieve quick charging, then charging speed is improved, but battery performance deteriorates and lifetime is shortened

Engineering Contradiction:
Improvecharging speedVSAvoidbattery lifetime
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The charge control apparatus dynamically adjusts the current value during the constant-current charge period based on real-time battery characteristics (internal resistance, capacity). The current value is not fixed but varies according to the battery's state, allowing optimal charging speed while preventing excessive current that would cause deterioration. This dynamic adjustment resolves the contradiction by adapting the charging rate to the battery's actual condition throughout the charging process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters (current value, charge period divisions) based on measured battery characteristics. By calculating internal resistance and capacity, and using these parameters to determine appropriate current values for different charge sections, the system optimizes charging speed while staying within safe limits that preserve battery lifetime. The parameter changes enable quick charging without the harmful effects of fixed high current.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If constant current value is adjusted on basis of battery characteristics to prevent lifetime shortening, then battery lifetime is improved, but quick charge efficiency is reduced

Engineering Contradiction:
Improvebattery lifetimeVSAvoidquick charge efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The constant-current charge period is divided into multiple sections based on battery characteristics such as internal resistance variations during charging. Each section has an optimized current value tailored to the battery's state in that section. This segmentation allows the system to maintain higher currents when safe (improving charging efficiency) while reducing currents when necessary (preserving battery lifetime), thus resolving the contradiction between quick charge efficiency and battery lifetime.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If advanced processing for measuring internal resistances is performed to adjust charge current, then charge current accuracy is improved, but process load is increased and device size becomes large

Engineering Contradiction:
Improveinternal resistance measurement accuracyVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The charge control apparatus measures battery characteristics (internal resistance, capacity) autonomously during the charging process itself, without requiring external measurement devices. The control unit calculates these parameters using voltage and current data already being monitored during normal charging operations. This self-service approach eliminates the need for separate advanced measurement tools, reducing device complexity and size while maintaining measurement accuracy needed for optimal charge current adjustment.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10566815B2Charge control apparatus, charge pattern creating device, method, non-transitory computer readable medium and power storage system
Publication Date: 2020.02.18 KK TOSHIBA
  • US10566815B2 patent drawing
  • US10566815B2 patent drawing
  • US10566815B2 patent drawing

AI summary

A charge control apparatus according to an embodiment controls charge of a secondary battery to be charged, on the basis of a charge pattern which is calculated from inner state parameters of the secondary battery to be charged, and of a deterioration model or deterioration map of a secondary battery. The charge control apparatus updates the charge pattern on the basis of change of the inner state parameters.