Dynamic Battery Undervoltage Protection via Temperature

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Solution Overview

Problem

Existing battery undervoltage protection methods are inflexible and inefficient, particularly at low temperatures, leading to premature activation of undervoltage protection and reduced battery cycle lifetime and discharge efficiency.

Innovation Solution

A method and system for dynamically adjusting battery undervoltage protection by real-time acquisition of temperature values to select appropriate undervoltage protection voltages and delay times, enabling protection only when the output voltage remains below the set threshold for a predetermined period, and reducing output power when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed minimum undervoltage protection voltage value is set as a trigger point, then undervoltage protection can be provided for the battery, but at low temperatures the high current impedance causes easy undervoltage protection activation, reducing battery power utilization efficiency

Engineering Contradiction:
Improveundervoltage protectionVSAvoidbattery power utilization efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by making the undervoltage protection threshold dynamic rather than fixed. The protection voltage value is adjusted in real-time based on the battery's state of charge (SOC) and temperature conditions. When SOC is high, a higher protection threshold is applied; when SOC is low, a lower threshold is used. This dynamic adjustment allows the system to maintain reliable protection while adapting to varying battery conditions, preventing premature activation at low temperatures when battery impedance is high.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of protection voltage threshold based on operating conditions. Instead of using a single fixed voltage value, the system modifies the protection threshold parameter according to SOC levels and temperature. At high SOC, the threshold is raised to allow greater power utilization; at low SOC, it is lowered to prevent true undervoltage damage. This parameter change resolves the contradiction by making protection adaptive rather than static.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If undervoltage protection is activated early to protect the battery, then battery safety is improved, but the majority of battery power is not utilized efficiently

Engineering Contradiction:
Improvebattery safetyVSAvoidbattery power waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system changes the protection voltage parameter dynamically based on SOC. When SOC is high (above threshold), the protection voltage is set higher, allowing the battery to discharge more fully before protection activates. When SOC is already low, the protection voltage is set lower to prevent actual damage. This ensures safety is maintained while maximizing energy utilization at high SOC states.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial protection action based on SOC levels. Instead of always applying the same protection threshold, the system applies a higher threshold (excessive action) when SOC is high, allowing greater power utilization. When SOC is low, a lower threshold is applied (partial action) to prevent true undervoltage damage. This selective application of protection levels resolves the contradiction between safety and energy efficiency.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If existing undervoltage protection methods are used, then basic protection is provided, but the method cannot be performed flexibly with respect to the setting of undervoltage protection voltage and delay time

Engineering Contradiction:
Improvebasic protectionVSAvoidflexibility of protection settings
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent makes both protection voltage and delay time dynamic parameters. The protection voltage adjusts based on SOC and temperature, while the delay time adjusts based on the rate of voltage decline and operating conditions. This dynamic behavior provides flexible adaptation to different scenarios while maintaining basic protection functionality.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple parameters (protection voltage and delay time) based on operating conditions. When temperature is low and impedance is high, the voltage threshold and delay are adjusted to prevent false activation. When the battery is in normal conditions, standard protection parameters apply. This multi-parameter adjustment provides the flexibility needed to adapt to various operating scenarios.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3211750B1Method and system for dynamically adjusting battery undervoltage protection
Publication Date: 2020.04.29 DONGGUAN NVT TECH
  • EP3211750B1 patent drawingFigure 1
  • EP3211750B1 patent drawingFigure 2
  • EP3211750B1 patent drawingFigure 3~4

AI summary

The present invention provides a method for dynamically adjusting battery undervoltage protection, including: real time acquiring a current operation environment temperature value of a battery; real time selecting a preset undervoltage protection voltage and a preset undervoltage protection delay time according to the temperature value; real time determining whether an output voltage of the battery is less than the undervoltage protection voltage; if yes, then: determining whether a time interval when the output voltage of the battery is less than the undervoltage protection voltage satisfies the undervoltage protection delay time, if yes, then: enabling the battery undervoltage protection. The present invention is capable of performing a flexible battery undervoltage protection according to a current operation environment temperature of the battery. The present invention also provides a system for dynamically adjusting battery undervoltage protection.