Dynamic Bone Fixation Element With Textured Shaft

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Solution Overview

Problem

Rigid bone fixation methods often lead to excessive stress on bones, hindering proper healing and callus formation, as they restrict micro-movement necessary for bone fragments to align and fuse effectively.

Innovation Solution

A dynamic bone fixation system comprising a bone engaging component with a lumen and a load carrier engaging component, allowing for micro-movement by incorporating a shaft portion with a press fit connection and textured surfaces, enabling parallel movement of bone fragments across a fracture site.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If rigid fixation is used to stabilize bone fragments, then stability is improved, but stress on the bone increases and micro-movement is restricted

Engineering Contradiction:
ImprovestabilityVSAvoidstress
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

The fixation element incorporates a lumen with a shaft portion that allows dynamic movement between the bone engaging component and load carrier engaging component. This dynamic structure enables controlled micro-movement of bone fragments while maintaining stability, resolving the contradiction between rigid stability and flexible stress distribution.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lumen diameter is designed to be greater than the shaft portion diameter, creating a specific clearance that allows controlled movement. This parameter change enables the system to transition from rigid to semi-rigid fixation, reducing stress while maintaining adequate stability for bone healing.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If rigid fixation is used to stabilize bone fragments, then stability is improved, but micro-movement necessary for healing is restricted

Engineering Contradiction:
ImprovestabilityVSAvoidmicro-movement capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The fixation element incorporates a lumen with a shaft portion that allows dynamic movement between the bone engaging component and load carrier engaging component. This dynamic structure enables controlled micro-movement of bone fragments while maintaining stability, resolving the contradiction between rigid stability and flexible stress distribution.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the lumen diameter is increased to allow shaft movement, then micro-movement capability is improved, but connection strength decreases

Engineering Contradiction:
Improvemicro-movement capabilityVSAvoidconnection strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The lumen diameter is designed to be greater than the shaft portion diameter, creating a specific clearance that allows controlled movement. This parameter change enables the system to transition from rigid to semi-rigid fixation, reducing stress while maintaining adequate stability for bone healing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fixation element combines different functional components (bone engaging component with threads, lumen, shaft portion, and load carrier engaging component) into a composite structure. Each component is optimized for its specific function, with the threaded portion providing strong bone anchorage and the lumen-shaft interface providing controlled movement capability.

Inventive Principle:
Principle #40Composite materials

4Reliability

If textured surfaces are added to the shaft portion to increase contact pressure, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Textured surfaces are applied locally to specific portions of the shaft portion rather than the entire surface. This localized texturing increases contact pressure and connection reliability at critical interfaces while minimizing the overall complexity of the device structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates better bone healing by allowing micro-movement, promoting callus formation and reducing stress on bones, while maintaining stability through a secure press fit and textured surface contact, enhancing the integration of bone fragments.

Implementation Method 1

The textured surfaces are preferably elastically deformable so that the textured surfaces deform as the shaft portion is being inserted into the lumen. Thereafter the textured surfaces preferably return to their larger original size so that the textured surface press against the inner surface of the lumen to increase a contact pressure between the outer surface of the shaft portion and the inner surface of the lumen.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9414875B2Dynamic bone fixation element and method of using the same
Publication Date: 2016.08.16 DEPUY SYNTHES PROD INC
  • US9414875B2 patent drawing
  • US9414875B2 patent drawing
  • US9414875B2 patent drawing

AI summary

The present invention relates to dynamic bone fixation elements and a surgical method to stabilize bone or bone fragments. The dynamic bone fixation elements preferably include a bone engaging component and a load carrier engaging component. The bone engaging component preferably includes a plurality of threads for engaging a patient's bone and a lumen. The load carrier engaging component preferably includes a head portion for engaging a load carrier (e.g., bone plate) and a shaft portion. The shaft portion preferably at least partially extends into the lumen. Preferably at least a portion of an outer surface of the shaft portion is spaced away from at least a portion of an inner surface of the lumen via a gap so that the head portion can move with respect to the bone engaging component. The distal end of the shaft portion is preferably coupled to the lumen.