Dynamic Carrier Storage for High-Density Inventory Retrieval
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Solution Overview
Problem
Existing supply systems lack a dynamic approach for high-density storage and retrieval of materials, leading to inefficient processes and missed opportunities, with a need for a novel method that integrates moving mechanisms and a control unit for improved inventory management.
Innovation Solution
A storage and retrieval system utilizing inner and outer storage surfaces with synchronized movement mechanisms, including omni-directional rollers and slide walls, to efficiently manage and track inventory, optimizing carrier member movement based on friction and power requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If traditional static storage facilities are used to store material, then storage simplicity is maintained, but storage density and retrieval efficiency deteriorate
Solution Approach 1:
The storage system transitions from static to dynamic by implementing movable shelves and carrier members that can be automatically repositioned. The shelves are mounted on moving mechanisms that allow them to shift positions horizontally, enabling dynamic adaptation to storage and retrieval needs, thereby increasing storage density without proportionally increasing system complexity
Solution Approach 2:
The patent replaces traditional mechanical lifting devices with a synchronized moving mechanism that uses coordinated horizontal movement of shelves and carrier members. This substitution eliminates the need for complex vertical lifting mechanisms while achieving efficient material retrieval, thus increasing storage density without proportional increase in system complexity
2Productivity
If physical lifting devices are used for material retrieval, then retrieval capability is achieved, but retrieval efficiency and productivity deteriorate
Solution Approach 1:
The system maintains continuous operational capability by implementing synchronized moving mechanisms that can simultaneously position multiple carrier members for retrieval. The shelves and carrier members move in coordinated sequences, eliminating idle time between operations and maintaining continuous productive action, thereby improving retrieval efficiency while reducing retrieval time
Solution Approach 2:
The system performs preliminary positioning of carrier members and materials before retrieval is needed. The synchronized moving mechanism pre-positions items in optimal locations based on anticipated retrieval needs, reducing the actual retrieval time and improving overall productivity
3Quantity of substance
If empty storage locations are left unused, then storage simplicity is maintained, but storage density and productivity deteriorate
Solution Approach 1:
The system implements a control unit that continuously monitors the positions and contents of carrier members on the shelves. This feedback mechanism tracks which storage locations are occupied and which are empty, enabling the system to optimize shelf positioning and carrier member distribution to minimize empty space, thereby increasing storage utilization without excessive complexity
Solution Approach 2:
The shelves and carrier members are designed as multi-functional components that can serve both storage and transportation functions. The same moving mechanism that repositions shelves for optimal storage density also facilitates efficient retrieval operations, eliminating the need for separate tracking and management systems
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enhances storage density, throughput, and retrieval efficiency while reducing costs by providing a convenient and reliable method for inventory tracking and transportation.
Implementation Method 1
The inner storage surface is adjacent to an outer storage surface that is designed as a surface for moving material toward the outer perimeter of the embodiment... The design of the inner storage surface is dependent on the size and weight of the carrier members dependent on the co-efficient of friction and the necessary power utilized to shift the length of an entire row or column
Implementation Method 2
The outer perimeter further includes a movement surface where the material is moved horizontally along the perimeter this located adjacent to a plurality of slide walls
Data Source
AI summary
The present invention is a storage and retrieval system that is integral for sequencing and transporting products. In particular, the invention includes a plurality of slots arranged in a plurality of rows and columns with a plurality of movement mechanisms. The invention allows for a network of carrier members to move material in a way that is efficient by utilizing a novel technology. The proposed embodiment provides a unique experience for a user by providing an effective way to transport supplies.