Dynamic Cervical Plate Ratchet Compression

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Solution Overview

Problem

Existing spinal plate systems for cervical stabilization lack the ability to be dynamically adjusted, locked for compression, and automatically maintain compression post-operatively, especially when used in conjunction with spinal cages for intervertebral spacers.

Innovation Solution

A cervical plate system with an elongated shaft, screw receivers, a locking mechanism, retainer clips, and a ratchet mechanism that allows for manual adjustment and automatic shortening to maintain compression across the intervertebral space, incorporating spinal cages for intervertebral spacers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a fixed spinal plate is used to stabilize vertebrae, then structural stability is provided, but the ability to accommodate post-operative changes in vertebral alignment is lost

Engineering Contradiction:
Improvestructural stabilityVSAvoidaccommodation of post-operative changes
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The spinal plate incorporates a dynamic adjustment mechanism with a ratchet system that allows the plate to be initially set at a specific length for stabilization, then automatically shorten to maintain compression as vertebrae heal and align. This transforms the fixed structure into a dynamically adaptable one that responds to post-operative changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The ratchet mechanism enables the plate to automatically adjust its own length without requiring additional surgical intervention. As the vertebrae heal and the intervertebral space changes, the plate self-adjusts by shortening through the ratchet system to maintain optimal compression force throughout the healing process.

Inventive Principle:
Principle #25Self-service

2Strength

If compression force is applied to maintain spinal alignment, then bone fusion is promoted, but the risk of screw backout increases

Engineering Contradiction:
Improvebone fusion promotionVSAvoidscrew retention
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

A retainer element is introduced as an intermediary component between the compression force and the bone screws. This retainer prevents the screws from backing out by providing a mechanical stop, allowing the compression force to be applied for bone fusion promotion without increasing the risk of screw backout.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The retainer element is pre-positioned to counteract the potential harmful effect of screw backout before it can occur. By establishing this preventive mechanism in advance, the system allows aggressive compression for fusion while preemptively blocking the failure mode of screw loosening.

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of operation

If the spinal plate length is fixed during surgery, then initial stabilization is achieved, but the ability to maintain compression during healing is lost

Engineering Contradiction:
Improveinitial stabilizationVSAvoidcompression maintenance duration
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The plate transitions from a fixed length structure to a dynamically adjustable one through the ratchet mechanism. During surgery, the plate is set at the appropriate initial length for stabilization. Over time, as healing progresses and vertebral alignment changes, the plate automatically shortens in discrete increments via the ratchet system to maintain compression force throughout the extended healing period.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and adjustable spinal stabilization, preventing screw backout and accommodating post-operative changes in vertebral alignment while maintaining compression, facilitating bone growth and fusion.

Implementation Method 1

a ratchet mechanism on the shaft and screw receivers to permit post operative one-way movement shortening the distance between the screw receivers and maintaining compression across the intervertebral space

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 2

a locking mechanism that is manually operated simultaneously with the insertion of bone screws into the screw receiver to provide compression across the intervertebral space

Methodology Applied
Scientific EffectMechanical compression: Compression

Implementation Method 3

a retainer extending over the screw holes to prevent back out of the screws

Methodology Applied
Scientific EffectMechanical retention: Mechanical Fastener

Data Source

PatentUS8500783B2Dynamic cervical plate with spacer
Publication Date: 2013.08.06 ATLAS SPINE INC
  • US8500783B2 patent drawing
  • US8500783B2 patent drawing
  • US8500783B2 patent drawing

AI summary

Disclosed is a dynamic cervical plate system that may be adjusted to length, locked in place to provide compression, and will automatically shorten its length to maintain compression. The system includes spinal cages coupled to the plate which provide intervertebral spacers for excised discs. The cervical plate system has a flat elongated shaft adapted to span the intervertebral space and has at least two screw receivers spaced along the length of the plate. The screw receivers each have screw holes for accepting the heads of bone screws. The spinal cage is coupled to the plate and interposed between the screw receivers.