Dynamic Clot Aspiration Control With Pressure Pulse Feedback

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Solution Overview

Problem

Existing thrombectomy systems face challenges in controlling blood loss and optimizing clot removal during aspiration procedures, particularly when the catheter tip falls out of contact with the thrombus, leading to excessive blood loss and premature termination of the procedure.

Innovation Solution

A vacuum aspiration control system with a sensing unit and controller that monitors flow rate and composition to automatically adjust aspiration modes, including restricted, full, or pulsed aspiration, to minimize blood loss and enhance clot removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If full vacuum aspiration is applied continuously, then clot removal efficiency is improved, but blood loss increases excessively when catheter tip is not in contact with thrombus

Engineering Contradiction:
Improveclot removal efficiencyVSAvoidblood loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system continuously monitors flow rate through sensors in the aspiration tubing and provides feedback to the controller. When the catheter tip is not in contact with thrombus, the sensor detects high flow rate of blood-free flow, and the controller automatically reduces or stops vacuum aspiration to prevent excessive blood loss. When clot is detected (restricted flow), the system maintains full vacuum aspiration for effective clot removal.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The aspiration system dynamically adjusts the vacuum level based on real-time flow conditions rather than maintaining a static full vacuum. The controller modulates the vacuum pump output or adjusts valve positions to vary aspiration strength, transitioning between full vacuum, reduced vacuum, and stopped aspiration modes according to whether clot or blood is being aspirated.

Inventive Principle:
Principle #15Dynamics

2Loss of substance

If manual control of aspiration is used, then blood loss can be monitored, but procedure efficiency decreases and blood loss control is unreliable

Engineering Contradiction:
Improveblood loss controlVSAvoidprocedure efficiency
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system performs self-monitoring and self-adjustment of aspiration levels without requiring continuous manual intervention. The flow sensors automatically detect whether blood or clot is being aspirated, and the controller autonomously adjusts vacuum levels accordingly, eliminating the need for manual monitoring while maintaining reliable blood loss control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Automatic feedback control loops continuously monitor aspiration flow characteristics and adjust vacuum levels in real-time. The system compares sensed flow rate against predetermined thresholds and automatically modifies aspiration parameters to optimize both blood loss control and procedure efficiency without manual input.

Inventive Principle:
Principle #23Feedback

3Speed

If aspiration vacuum is increased to improve clot removal, then clot removal speed increases, but blood loss increases when catheter is in healthy blood

Engineering Contradiction:
Improveclot removal speedVSAvoidblood loss
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The vacuum level is dynamically adjusted based on real-time detection of aspiration content. High vacuum is applied only when clot is detected (restricted flow condition), while low or zero vacuum is applied when blood is aspirated (unrestricted flow condition), thereby achieving fast clot removal without proportional increase in blood loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses flow rate sensors to provide continuous feedback on aspiration content. When the sensor detects high flow rate indicating blood aspiration, the controller reduces vacuum to minimize blood loss. When restricted flow indicating clot aspiration is detected, the controller maintains or increases vacuum to maximize clot removal speed.

Inventive Principle:
Principle #23Feedback

4Loss of substance

If aspiration procedure is terminated early due to excessive blood loss, then blood loss is limited, but clot removal completeness decreases

Engineering Contradiction:
Improveblood lossVSAvoidclot removal completeness
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

Continuous flow monitoring provides real-time feedback that distinguishes between blood aspiration and clot aspiration. The system accumulates clot removal over extended procedure time by maintaining full vacuum only during clot aspiration phases, while reducing vacuum during blood phases, thereby achieving complete clot removal without excessive cumulative blood loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The aspiration process occurs in periodic cycles of full vacuum (during clot aspiration) and reduced/zero vacuum (during blood aspiration). This periodic modulation allows the procedure to continue longer with alternating phases of intensive clot removal and blood loss prevention, ultimately achieving complete clot removal with controlled total blood loss.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prolongs procedures by reducing blood loss and ensuring more complete clot removal by dynamically adjusting aspiration based on flow conditions, allowing for safer and more efficient thrombectomy.

Implementation Method 1

a vacuum pump which operates off line voltage... Blood and clot are drawn into a collection canister from an aspiration tube which is connected to a reperfusion catheter... by a partial vacuum which is provided by a vacuum connector

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

a flow sensor located on the connecting tube to detect flow rate within the connecting tube and to determine whether unrestricted flow, restricted flow, or clog is present

Methodology Applied
Scientific EffectFlow sensing:

Implementation Method 3

a controller to automatically open and close the valve in response to the signal from the flow sensor

Methodology Applied
Scientific EffectValve control: Valve

Data Source

PatentUS12414784B1Apparatus and methods for controlled clot aspiration
Publication Date: 2025.09.16 PENUMBRA INC
  • US12414784B1 patent drawing
  • US12414784B1 patent drawing
  • US12414784B1 patent drawing

AI summary

A dynamic aspiration system includes a connecting tube, a vacuum source, a pressure source, an aspiration catheter, a first controllable valve to control a level of negative pressure provided by the vacuum source, a second controllable valve to control a level of positive pressure provided by the pressure source, pressure sensors, and a controller. The controller modulates the controllable valves to generate pressure pulses, determines, for each of the pressure pulses, a degree of success corresponding to a change in a flow in the aspiration catheter or the connecting tube responsive to the pressure pulse, identifies one or more first pressure pulses determined to have the highest degrees of success, and modulates the controllable valves to generate the first pressure pulses in one or more pressure pulse cycles.