Intramedullary Nail With Dynamic Compression Springs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current intramedullary nail systems fail to maintain continuous dynamic compression across fracture or fusion sites during the healing process due to biological resorption of materials like stainless steel and titanium, leading to loss of compression and increased risk of non-union or pseudo-arthrosis.

Innovation Solution

An intramedullary nail with a cannulated design incorporating mechanical compression members such as springs or elastic bands that provide predictable and reproducible compression, allowing for adjustable compressive force and rotational stability without the need for external mechanisms or weight-bearing forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If stainless steel or titanium fixation constructs are used to provide initial stability, then axial and torsional stability is achieved, but compression is lost over time due to biological resorption

Engineering Contradiction:
Improveinitial stabilityVSAvoidduration of compression
Core Design Contradiction:
StrengthVSDuration of action of stationary object

Solution Approach 1:

The intramedullary nail incorporates a dynamic compression mechanism that allows the nail to move relative to the bone fragments, maintaining compression force as the bone heals and resorbs. This dynamic adjustment compensates for the biological resorption process, keeping the fracture surfaces compressed throughout the healing period rather than losing compression as occurs with static fixation constructs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The compression force parameter is made variable through the dynamic mechanism, allowing the compression level to change in response to bone resorption and healing progress. The system transitions from a static compression state to a dynamic one where compression parameters automatically adjust to maintain optimal fracture surface contact throughout the healing timeline.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If compression is applied to prevent interfragmentary motion, then bone healing is promoted, but excessive compression can damage blood supply to the fracture site

Engineering Contradiction:
Improvefracture stabilityVSAvoidvascular damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The dynamic compression mechanism automatically self-regulates the compression force applied to the fracture site. As the bone heals and the gap closes, the mechanism naturally adjusts the compression level, providing sufficient force to maintain stability while avoiding excessive compression that would compromise blood supply. The system serves itself by responding to the actual state of the fracture rather than applying fixed compression.

Inventive Principle:
Principle #25Self-service

3Strength

If standard intramedullary nails are used to provide axial stability, then fracture fixation is achieved, but rotational stability is insufficient

Engineering Contradiction:
Improveaxial stabilityVSAvoidrotational stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The intramedullary nail incorporates an asymmetric cross-sectional shape rather than a symmetric circular design. This asymmetric geometry creates inherent rotational resistance by engaging differently with the bone cortex in different orientations, preventing unwanted rotation while maintaining axial stability. The asymmetric profile acts as a mechanical key that locks into the bone, providing both axial and rotational control.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nail system ensures continuous dynamic compression across the fracture or fusion site from the time of surgery through the healing process, reducing the risk of non-union and promoting bone regeneration by maintaining stable compression and rotational stability.

Implementation Method 1

a compression spring contained within the inner channel, the compression spring having a proximal end and a distal end

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

an elastic band contained within the inner channel, the elastic band having a proximal end and a distal end

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

Sustained compressive therapy can also be osteoinductive, due to its piezoelectric effects on osteoblasts themselves

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9445850B2Intramedullary nail, system, and method with dynamic compression
Publication Date: 2016.09.20 MEDLINE INDUSTRIES
  • US9445850B2 patent drawing
  • US9445850B2 patent drawing
  • US9445850B2 patent drawing

AI summary

The present invention describes an intramedullary nail for use in orthopedic surgery for the fixation of bone fractures and fusion sites. The nail employs one or more internal loaded springs, biocompatible elastic or rubber bands, or other mechanism that provides continuous dynamic compression across the healing site throughout the healing process. By altering the size, tension and/or number of the internal compression devices, the amount of compression may be customized on a case-by-case basis. Further, the slots within the nail for its attachment can be utilized to create a torsional force when desired. The nail can have a cross-sectional shape that prevents its rotation. A system and method of use is also described.