Dynamic Power Converter Switching for Efficiency and Harmonic Control

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Solution Overview

Problem

Conventional power converters suffer from low efficiency, large size, and non-linear characteristics that introduce harmonics and power factor issues, failing to adapt to varying operating conditions and efficiently utilize input waveforms.

Innovation Solution

A power converter that dynamically adjusts switching based on real-time efficiency measurements, operating factors, and conditions, optimizing the selection and size of input power portions to enhance efficiency and maintain operating parameters within acceptable thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If linear power supply is used to step down AC voltage, then output voltage is stable and clean DC, but power conversion efficiency is low and transformer size is large

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidpower conversion efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic adjustment of the power converter operating parameters based on real-time efficiency measurements. The system continuously monitors efficiency and adjusts switching frequency, duty cycle, and other operating parameters to optimize power conversion efficiency while maintaining stable output voltage, resolving the contradiction between reliability and energy loss.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operating parameters dynamically by adjusting switching frequency and duty cycle based on measured efficiency. This allows the power converter to operate at optimal efficiency points while maintaining stable DC output, addressing both the reliability requirement and the energy loss problem.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If switch-mode power supply is used for AC to DC conversion, then power conversion efficiency is improved and form factor is reduced, but non-linear characteristics introduce harmonics and power factor problems

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidharmonics and power factor issues
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent employs feedback mechanisms where real-time efficiency measurements are used to adjust operating parameters. This feedback loop allows the system to maintain high efficiency while dynamically adjusting to minimize harmonic generation and improve power factor, resolving the contradiction between efficiency improvement and harmful factor generation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts switching characteristics based on real-time measurements, allowing it to maintain high efficiency while adapting to prevent harmonic generation and power factor degradation, thus resolving the contradiction between efficiency and harmful factors.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If conventional power converter uses static chopping procedure, then implementation is simple, but system cannot adapt to varying operating conditions and efficiency is suboptimal

Engineering Contradiction:
Improvecontrol procedure simplicityVSAvoidadaptation to varying operating conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static chopping procedure into a dynamic system that continuously adjusts based on real-time efficiency measurements. The system adapts switching frequency, duty cycle, and other parameters according to actual operating conditions, maintaining simplicity while achieving adaptability through automated feedback-based adjustments.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power converter performs self-adjustment by automatically modifying its operating parameters based on measured efficiency without external intervention. This self-service capability enables the system to adapt to varying conditions while maintaining operational simplicity, resolving the contradiction between complexity and adaptability.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12355344B2Dynamic power converter and method thereof
Publication Date: 2025.07.08 VOLPE & KOENIG P C
  • US12355344B2 patent drawing
  • US12355344B2 patent drawing
  • US12355344B2 patent drawing

AI summary

A power converter and a method of operation thereof is disclosed including an input, an output, a sensor unit, a switched power converter, and a processor module. The power converter may convert an input power into an output power. The power converter may sense real-time measurements of the input power and the output power to determine a real-time calculated efficiency. The power converter may chop the input power into sized and positioned portions of the input power based on a plurality of determined operating parameters. The power converter may determine the operating parameters based on the real-time calculated efficiency and on a plurality of other operating factors/conditions.