Dynamic Damper Control Using Magnetorheological Elastomers

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Solution Overview

Problem

Existing dynamic damper systems using magnetorheological elastomers struggle with long-term stability and effectiveness in controlling vibration frequencies due to temperature variations and manufacturing differences, making it difficult for inexpensive microcomputers to precisely adjust the spring constant and maintain accurate vibration reduction.

Innovation Solution

A dynamic damper control device utilizing a control unit with a fixed-point arithmetic unit, including a target frequency determining unit, acceleration sensors, and an elasticity properties controller, adjusts the magnetic force applied to magnetorheological elastomers based on calculated transfer function coefficients to swiftly follow target vibration frequencies, reducing the need for complex calculations and enhancing precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a dynamic damper uses magnetorheological elastomer to make spring constant variable, then the proper frequency can be adjusted, but the spring constant varies with temperature and time making long-term stability difficult to achieve

Engineering Contradiction:
Improvefrequency adjustment capabilityVSAvoidlong-term stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements a feedback control system where the controller continuously monitors the actual vibration frequency and compares it with the target frequency, then adjusts the spring constant accordingly to maintain accurate frequency matching despite temperature variations and material property changes over time

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the spring constant parameter of the magnetorheological elastomer based on real-time vibration frequency measurements, allowing the system to adapt to varying operating conditions while maintaining optimal vibration reduction performance

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the frequency of dynamic damper is adjusted to follow detected frequency using vibration detector and displacement detector, then vibration reduction effectiveness is improved, but the calculation complexity exceeds the capability of inexpensive microcomputers

Engineering Contradiction:
Improvevibration reduction effectivenessVSAvoidcalculation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts only the essential frequency information from vibration signals using a frequency detector, discarding unnecessary displacement calculation complexity, and focuses control effort solely on frequency matching which can be achieved with simpler computations suitable for inexpensive microcomputers

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces complex mechanical measurement systems (vibration detector and displacement detector) with a simplified frequency detection approach that uses engine speed signals and vibration frequency analysis, substituting mechanical complexity with electronic signal processing that is computationally lighter

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables rapid and precise adjustment of dynamic damper frequencies to match target vibrations, improving long-term stability and reducing vibration effectively without requiring expensive processors or complex calculations, thus overcoming the limitations of existing systems.

Implementation Method 1

a dynamic damper that can make the proper frequency f variable by using a magnetorheological elastomer (MRE) as a spring

Methodology Applied
Scientific EffectMagnetorheological elastomer effect: Magnetorheological Elastomer

Implementation Method 2

the strength of magnetic fields generated by a current flowing through a coil and applied to rubber mixed with a magnetic body is controlled, thereby making the stiffness of the rubber variable

Methodology Applied
Scientific EffectElectromagnetic force generation: Electromagnet

Data Source

PatentUS10173490B2Dynamic damper control device
Publication Date: 2019.01.08 HONDA MOTOR CO LTD
  • US10173490B2 patent drawing
  • US10173490B2 patent drawing
  • US10173490B2 patent drawing

AI summary

A controller includes a target frequency determining unit, first and second acceleration sensors, and a predetermined variable calculator. The target frequency determining unit determines a target frequency from a vibration state of a vibration source. The first acceleration sensor obtains a first acceleration of a mass member. The second acceleration sensor obtains a second acceleration of a vibration controlled member. The predetermined variable calculator calculates a predetermined variable of a transfer function of the first acceleration with respect to the second acceleration at the target frequency. If the predetermined variable is a numeric value other than 0, the controller changes a magnetic force generated in an electromagnet.