Dynamic Discharge Angle Adjustment for Sheet Alignment

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Solution Overview

Problem

Existing medium discharge devices lack mechanisms to adjust discharge speed and discharge angle, leading to poor alignment of discharged sheets, especially when handling large volumes.

Innovation Solution

A medium discharge device with a discharge roller pair that can change the discharge angle and a placement unit with a variable placement angle, both adjustable based on the discharge speed of the medium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a fixed discharge mechanism is used, then the device structure is simple, but the alignment of discharged sheets deteriorates when handling large volumes

Engineering Contradiction:
Improvealignment of discharged sheetsVSAvoiddischarge mechanism structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the discharge roller pair adjustable to change the discharge angle dynamically. The discharge roller pair can be rotated around a discharge axis to adjust the discharge angle according to discharge speed requirements, transforming a static structure into a dynamic one that adapts to different operating conditions and maintains sheet alignment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by adjusting the discharge angle as a key parameter to control sheet alignment. By changing the discharge angle parameter in response to discharge speed variations, the system optimizes sheet placement accuracy without requiring complete structural redesign.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If discharge angle is fixed, then the mechanism is simple, but pressing force affects alignment when discharge speed varies

Engineering Contradiction:
Improvesheet alignmentVSAvoidadjustment to discharge speed
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The discharge roller pair is designed to rotate dynamically around the discharge axis, enabling real-time adjustment of the discharge angle based on discharge speed variations. This dynamic adaptation reduces the harmful pressing force effect on sheets during high-speed discharge operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary anti-action by proactively adjusting the discharge angle before pressing force can significantly degrade alignment. The adjustable mechanism anticipates the harmful effect of pressing force at varying discharge speeds and compensates by optimizing the discharge angle in advance.

Inventive Principle:
Principle #9Preliminary anti-action

3Manufacturing precision

If placement surface angle is fixed, then the structure is simple, but inertia force causes misalignment at different discharge speeds

Engineering Contradiction:
Improveleading edge alignmentVSAvoidresponse to inertia force
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The placement surface is designed with adjustable angle capability, allowing it to adapt dynamically to different discharge speeds. This enables the placement surface to counteract the effects of inertia force on discharged sheets, maintaining proper alignment despite variations in discharge velocity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250115448A1Medium discharge device and image reading apparatus
Publication Date: 2025.04.10 SEIKO EPSON CORP
  • US20250115448A1 patent drawing
  • US20250115448A1 patent drawing
  • US20250115448A1 patent drawing

AI summary

A medium discharge device includes a discharge roller pair that discharges a medium and a discharged-medium placement unit that includes a placement surface on which the medium being discharged is placed. The discharge roller pair is configured to change a discharge angle of the medium in a discharge angle, the medium being discharged from the discharge roller pair, the discharged-medium placement unit is configured to change a placement angle of the placement surface in the discharge direction, and at least one of the discharge angle and the placement angle is changed in accordance with a discharge speed of the medium being discharged from the discharge roller pair.