Dynamic Energy Storage Cell Module Segmentation for Charging

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Solution Overview

Problem

Existing energy storage device charging systems require a wide voltage range for efficient charging, leading to increased costs and power losses, and struggle to adapt to varying states of charge across battery cells.

Innovation Solution

A method and system that dynamically adjust the connection of energy storage cell modules in energy supply branches based on their state of charge, using coupling elements to selectively connect or bypass modules, allowing for a reduced voltage range and efficient charging by cyclically exchanging and actuating modules to maintain a predefined voltage framework.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a wide voltage range is used for charging the energy storage device, then all energy storage cells can be charged efficiently, but the charger cost and power losses increase

Engineering Contradiction:
Improvecharging efficiencyVSAvoidpower losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The energy storage device is divided into multiple energy supply branches with series-connected energy storage modules. Each branch can be independently controlled through coupling elements, allowing selective connection of modules based on their state of charge. This segmentation enables the system to charge cells with different voltage requirements separately, avoiding the need for a wide voltage range charger and reducing power losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling elements dynamically adjust the connection configuration of energy storage modules based on their instantaneous states of charge. The system continuously monitors and reconfigures which modules are connected in series during charging, adapting the voltage framework to match the actual needs of the cells. This dynamic adjustment optimizes charging efficiency while minimizing power losses by avoiding over-voltage conditions.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a wide voltage range is used for charging the energy storage device, then all energy storage cells can be charged efficiently, but the charger cost increases

Engineering Contradiction:
Improvecharging efficiencyVSAvoidcharger cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The energy storage device is divided into multiple energy supply branches with series-connected energy storage modules. Each branch can be independently controlled through coupling elements, allowing selective connection of modules based on their state of charge. This segmentation enables the system to charge cells with different voltage requirements separately, avoiding the need for a wide voltage range charger and reducing power losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the electrical parameters (voltage and current distribution) by dynamically reconfiguring the series connections of energy storage modules. By adjusting which modules are connected in series based on their state of charge, the system modifies the charging voltage framework to match actual cell needs, enabling the use of a more cost-effective charger with a narrower voltage range while maintaining charging efficiency.

Inventive Principle:
Principle #35Parameter changes

3Power

If the coupling elements connect more energy storage cell modules in series, then the output voltage increases, but the charging voltage framework exceeds the maximum possible charging voltage

Engineering Contradiction:
Improveoutput voltageVSAvoidcharging voltage framework
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The coupling elements dynamically adjust the connection configuration of energy storage modules based on their instantaneous states of charge. The system continuously monitors and reconfigures which modules are connected in series during charging, adapting the voltage framework to match the actual needs of the cells. This dynamic adjustment optimizes charging efficiency while minimizing power losses by avoiding over-voltage conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device monitors the instantaneous states of charge of energy storage cells and provides feedback to adjust the coupling element configurations. This feedback mechanism ensures that the series connection of modules does not exceed the maximum charging voltage capability of the charger, maintaining a reliable charging voltage framework while maximizing output voltage when needed.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9343914B2System and method for charging the energy storage cells of an energy storage device
Publication Date: 2016.05.17 ROBERT BOSCH GMBH
  • US9343914B2 patent drawing
  • US9343914B2 patent drawing
  • US9343914B2 patent drawing

AI summary

The invention relates to a method for charging the energy storage cells of an energy storage device, which comprises: n first output connections, wherein n>1, for issuing a supply voltage at each of the output connections, a second output connection, wherein a charging device can be connected between the first output connections and the second output connection, and n parallel-connected energy supply branches, which are each coupled between a first output connection and the second output connection, wherein each of the energy supply branches comprises a plurality of series-connected energy storage modules, which each comprise an energy storage cell module comprising at least one energy storage cell, and a coupling device having coupling elements that are designed to selectively connect or bridge the energy storage cell module in the respective energy supply branch. The method according to the invention comprises the following steps: determining a maximum possible charging voltage of a charging apparatus, which provides a charging voltage for the energy storage device; determining the maximum number of the energy storage cell modules of an energy supply branch at which the sum of the output voltages of the energy storage cell modules, which is dependent on the instantaneous charge states of the energy storage cells of all the energy storage cell modules of an energy supply branch, is still lower than the maximum possible charging voltage; and selecting and controlling the coupling elements of energy storage modules of the energy supply branch, such that in each case only the maximum number of energy storage cell modules is coupled into the energy supply branch.