Dynamic Gate Drive Feedback for Power Switch Slew-Rate Stability

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Solution Overview

Problem

Existing power switch driver circuits fail to effectively regulate switching slopes, leading to voltage overshoot and instability, particularly during the turn-on phase when feedback paths are open-loop, causing errors and overshoot that are corrected only once the loop is fully closed.

Innovation Solution

A gate drive circuit with a dynamic controller that receives input reference signals and provides feedback from derivatives of load path voltage and current, as well as the gate drive voltage, to regulate the slew rate and prevent overshoot by using a combination of feedback paths and an anti-windup circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If feedback paths are open-loop during turn-on phase, then the circuit can respond quickly to switching events, but voltage overshoot and errors occur that are corrected only after loop closure

Engineering Contradiction:
Improveresponse speedVSAvoidvoltage accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary action by implementing an anti-windup circuit that pre-regulates the slew rate of the gate drive voltage before the feedback loop closes. This prevents the controller from accumulating excessive error during the open-loop period, thereby avoiding voltage overshoot when the loop closes, while still maintaining fast response to switching events.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If conventional driver circuits are used, then the device complexity is low, but switching slopes are not regulated leading to voltage overshoot and instability

Engineering Contradiction:
Improvecircuit complexityVSAvoidswitching stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements feedback by using a dynamic controller that receives feedback signals representing the derivative of the gate drive voltage (dVout/dt). This feedback loop continuously monitors and regulates the slew rate of the gate drive voltage, ensuring stable switching operation while preventing voltage overshoot, all within an integrated circuit structure.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If slew rate regulation is implemented without anti-windup circuit, then the switching control precision is improved, but the windup effect causes overshoot and extended settling time

Engineering Contradiction:
Improveswitching control precisionVSAvoidsettling time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies beforehand cushioning by incorporating an anti-windup circuit that prevents the accumulation of excessive error signals during the open-loop turn-on phase. This cushioning effect ensures that when the feedback loop closes, the controller is already close to the target voltage, eliminating overshoot and reducing settling time while maintaining precise slew rate control.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10461732B1System and method of driving a power switch in combination with regulated DI/DT and/or DV/DT
Publication Date: 2019.10.29 INFINEON TECH AUSTRIA AG
  • US10461732B1 patent drawing
  • US10461732B1 patent drawing
  • US10461732B1 patent drawing

AI summary

In accordance with an embodiment, a method of driving a switching transistor includes driving the switching transistor with a gate drive signal; measuring at least one of a derivative of a load path voltage and a derivative of a load path current of the switching transistor; measuring a derivative of the gate drive signal; forming an error signal based on a reference signal, a measured derivative of the gate drive signal, and at least one of the measured derivative of the load path voltage of the switching transistor or the measured derivative of the load path current of the switching transistor; and forming the gate drive signal, where forming the gate drive signal includes processing the error signal using a dynamic controller.