Dynamic Read/Write Head Cleaning via Bit Error Rate Feedback

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Solution Overview

Problem

Existing information handling systems face challenges in effectively cleaning read/write heads of magnetic storage media, leading to increased bit error rates and reduced efficiency in data processing and storage.

Innovation Solution

A method and system that dynamically clean read/write heads by passing cleaning media over them, monitored by a controller that adjusts the cleaning process based on bit error rates, using a cartridge with a combination of storage and cleaning media, ensuring optimal head cleanliness and data communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning media is passed over the head to clean it, then head cleanliness is improved, but system complexity increases due to additional cleaning mechanisms

Engineering Contradiction:
Improvehead cleanlinessVSAvoidcleaning mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines storage media and cleaning media into a single cartridge that contains both functional elements. The cartridge includes a storage portion with storage media and a cleaning portion with cleaning media, allowing both data storage and head cleaning functions to be integrated in one replaceable unit. This reduces system complexity by eliminating separate cleaning mechanisms while maintaining head cleanliness through the integrated cleaning portion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs self-diagnosis and self-cleaning by monitoring bit error rates and automatically triggering cleaning operations when thresholds are exceeded. The controller monitors I/O communication between the head and storage media, and when the bit error rate exceeds a threshold, the system automatically winds the cleaning media between reels to clean the head without requiring external intervention or complex manual cleaning mechanisms.

Inventive Principle:
Principle #25Self-service

2Reliability

If cleaning operations are performed frequently to maintain head cleanliness, then bit error rate decreases, but productivity is reduced due to more frequent cleaning interruptions

Engineering Contradiction:
Improvebit error rateVSAvoiddata processing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The controller continuously monitors the bit error rate of I/O communication between the head and storage media and uses this feedback to dynamically determine when cleaning is necessary. When the bit error rate exceeds a predetermined threshold, the system automatically initiates cleaning operations. This feedback mechanism ensures cleaning is performed only when actually needed, maintaining head cleanliness and low bit error rates while minimizing unnecessary cleaning interruptions that would reduce productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The cleaning frequency and timing are made dynamic rather than fixed. The system adjusts cleaning operations based on actual head condition as indicated by bit error rate measurements. This dynamic approach allows the system to maintain optimal head cleanliness while adapting cleaning frequency to actual needs, thereby maximizing productivity by avoiding unnecessary cleaning interruptions.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If cleaning media is integrated with storage media in a cartridge, then ease of operation is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecartridge replacement simplicityVSAvoidcartridge manufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The cartridge is segmented into distinct functional portions: a storage portion containing storage media and a cleaning portion containing cleaning media. Each portion can be manufactured separately using standard processes, then assembled into the complete cartridge. This segmentation simplifies manufacturing by allowing specialized production of each component while maintaining the integrated benefits of the combined cartridge design for ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge is designed as a universal multi-functional unit that provides both data storage and head cleaning capabilities. By making the cartridge itself the vehicle for both functions rather than requiring separate mechanisms, the system achieves ease of operation through simple cartridge replacement while the manufacturing complexity is managed through modular design where the cleaning portion can be produced using existing tape manufacturing techniques.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces bit error rates, maintaining data processing and storage efficiency by regularly cleaning the read/write heads in response to threshold exceedances, thereby extending the lifespan and performance of magnetic storage media systems.

Implementation Method 1

cleaning a head of a sequential storage media system by passing cleaning media of a cartridge over the head

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9666217B1Systems and methods for dynamically cleaning read/write head
Publication Date: 2017.05.30 DELL PROD LP
  • US9666217B1 patent drawing
  • US9666217B1 patent drawing
  • US9666217B1 patent drawing

AI summary

A sequential storage media system may include a head for reading or writing data to sequential storage media and a controller communicatively coupled to the head. The controller may be configured to control winding of a tape comprising sequential storage media and cleaning media between reels of a cartridge comprising the tape in order to clean a head of a sequential storage media system by passing the cleaning media over the head, after cleaning the head of the sequential storage media system, monitor a bit error rate of input/output communication between the head and the sequential storage media, and repeat the cleaning and the monitoring steps responsive to the bit error rate exceeding a threshold.