Non-Reciprocal Circulator with Dynamic Impedance Matching

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Solution Overview

Problem

Current solutions lack effective methods for actively tuning circulators during operation based on changing circuit parameters and efficient large-scale manufacturing of circulators for wireless communication devices, which are essential for maintaining optimal performance and impedance matching.

Innovation Solution

The development of non-reciprocal devices with impedance matching circuits that can dynamically adjust circulator parameters, including the use of ferrite cores and conductors, and embedding these devices within system substrates to facilitate active tuning and impedance matching, enabling optimal performance across varying conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If circulators are designed with fixed impedance matching for antennas, then initial performance is acceptable, but the circulator cannot adapt to changing circuit parameters during operation

Engineering Contradiction:
Improveimpedance matching adaptabilityVSAvoidcirculator structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the circulator impedance matching dynamic rather than fixed. Tuning elements such as variable capacitors or inductors are integrated into the circulator structure, allowing the impedance matching parameters to be adjusted during operation based on changing circuit conditions, thereby resolving the contradiction between adaptability and structural complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs parameter changes by modifying the electrical parameters (capacitance, inductance) of the circulator's matching circuits through external control signals or voltage tuning. This allows the circulator to adapt its impedance characteristics dynamically without requiring a complete structural redesign, balancing adaptability with manageable complexity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If circulators are manufactured using traditional discrete assembly methods, then manufacturing flexibility is maintained, but large-scale production efficiency and cost-effectiveness are reduced

Engineering Contradiction:
Improvemanufacturing throughputVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies the merging principle by integrating the circulator components and impedance matching elements into a single monolithic structure that can be fabricated using standard semiconductor manufacturing processes. This consolidation enables large-scale production through wafer-level fabrication techniques, significantly improving productivity while reducing assembly complexity compared to traditional discrete methods.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces mechanical assembly processes with semiconductor fabrication techniques. Instead of manually or mechanically assembling discrete circulator components, the design allows for direct integration using photolithography, thin-film deposition, and other semiconductor manufacturing methods, thereby enabling high-volume production with improved precision and reduced process complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If circulators are integrated directly into wireless communication devices, then space utilization is improved, but impedance matching and performance optimization become more difficult

Engineering Contradiction:
Improvedevice footprintVSAvoidimpedance matching precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies segmentation by dividing the integrated circulator structure into distinct functional zones with separate impedance matching circuits for different ports. This modular approach within the integrated structure allows independent optimization of each interface, maintaining manufacturing precision even in a compact form factor by addressing each impedance matching point separately during fabrication.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved impedance matching and tunability of circulators, enhancing their performance and manufacturing efficiency, thereby addressing the limitations of existing technologies in wireless communication devices.

Implementation Method 1

The non-reciprocal behavior of a circulator is generated when a magnetic field interacts with a ferrite (e.g., garnet)

Methodology Applied
Scientific EffectMagnetic field interaction with ferrite: Magnetic Field

Implementation Method 2

The non-reciprocal behavior of a circulator is generated when a magnetic field interacts with a ferrite (e.g., garnet)

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Data Source

PatentUS9467192B2MCM integration and power amplifier matching of non-reciprocal devices
Publication Date: 2016.10.11 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US9467192B2 patent drawing
  • US9467192B2 patent drawing
  • US9467192B2 patent drawing

AI summary

Devices are described herein that operate according to non-reciprocal behaviors. The devices may be manufactured and integrated into substrates and discrete components according to described techniques. The devices may be configured in ways to achieve increased device performance while decreasing the overall device size. The devices may be actively tuned to facilitate impedance matching with other circuit components such as power amplifiers. Tuning includes adjustment of magnetic fields and impedance values associated with the devices using techniques and components described herein and may be based upon changes in circuit or device parameters such as temperature, voltage, and current. The devices described herein may be configured as non-reciprocal devices that include ferrites with metallization patterns that may be in the form of microstrip circuitry or in stripline formats depending upon configuration.