Dynamic Linear Stator Segment Control for Transportation

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Solution Overview

Problem

Current linear electric motor systems for transportation systems face inefficiencies in propulsion due to uneven power distribution and resistance, as stator segments are not dynamically controlled in synchronization with the movement of pods, leading to suboptimal acceleration and deceleration.

Innovation Solution

Implementing a dynamic linear stator segment control system that uses variable frequency drives and power supplies to synchronize the power delivery to stator segments based on the real-time location and velocity of pods, with sensors and predictive algorithms to adjust the timing and phase of power distribution, ensuring seamless acceleration and deceleration by matching frequency and phase across segments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If stator segments are continuously powered along the entire track, then propulsion force is always available, but energy consumption increases and system complexity increases

Engineering Contradiction:
Improvepropulsion force availabilityVSAvoidenergy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The stator is divided into multiple independent stator segments along the track, each capable of being powered independently. This allows only the segments currently needed for propulsion to be activated, rather than powering the entire stator continuously, thereby reducing energy consumption while maintaining propulsion availability where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power is applied to stator segments in periodic pulses as the pod passes through different zones. The system activates stator segments in a sequence that matches the pod's motion, providing propulsion force only when and where needed, rather than continuous powering, thus reducing overall energy consumption.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If stator segments are dynamically controlled to reduce energy consumption, then energy efficiency improves, but system complexity and control difficulty increase

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system determines in advance which stator segments need to be activated based on the pod's current position and velocity. By pre-calculating the required propulsion zones and activating them before the pod arrives, the system achieves dynamic control without requiring complex real-time adjustments, thus managing system complexity effectively.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system uses feedback from sensors monitoring the pod's position and velocity to dynamically adjust which stator segments are powered. This closed-loop control enables energy-efficient operation by activating only the necessary segments while managing system complexity through automated feedback-based decision making.

Inventive Principle:
Principle #23Feedback

3Quantity of substance

If power is supplied to reduce the number of stator segments, then system cost and complexity decrease, but propulsion smoothness and acceleration control deteriorate

Engineering Contradiction:
Improvenumber of stator segmentsVSAvoidpropulsion smoothness
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The system dynamically controls the activation and deactivation of stator segments based on the pod's real-time position and velocity. This dynamic control allows the system to use fewer physical stator segments while maintaining smooth propulsion, as the segments are activated in a coordinated sequence that ensures continuous and smooth force application throughout the pod's journey.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances propulsion efficiency by minimizing jerk and reducing the required length of track, number of stator blocks, and variable frequency drives, while maintaining consistent acceleration and reducing energy consumption.

Implementation Method 1

A linear motor is an electric motor that has had its stator and rotor 'unrolled' so that instead of producing torque, it produces a linear force along its length

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

sensors and predictive algorithms to adjust the timing and phase of power distribution

Methodology Applied
Scientific EffectSensor detection:

Data Source

PatentUS10326386B2Dynamic linear stator segment control
Publication Date: 2019.06.18 DP WORLD LOGISTICS US HOLDINGS INC
  • US10326386B2 patent drawing
  • US10326386B2 patent drawing
  • US10326386B2 patent drawing

AI summary

Method for controlling a dynamic linear motor. Method includes defining a path over which a rotor is to travel, placing stator segments at least along portions of the path where the rotor may be one of accelerated and decelerated and supplying a variable amplitude and frequency of voltage to power the stator segments in a synchronized manner so that, as the rotor approaches stator segments, the stator segments are powered and, as the rotor departs stator segments, the stator segments are depowered.