Dynamic Mark Pattern Control for Image Formation

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Solution Overview

Problem

Existing image forming apparatuses face inefficiencies in determining the position or density of marks due to varying use conditions, leading to potential deterioration in mark determination precision and increased toner consumption.

Innovation Solution

An image forming apparatus is configured with a detection section to determine the position or density of marks, a correction section to adjust image formation based on these determinations, and a control section that adjusts mark patterns by altering elements such as width, density, and number of marks based on predictive assessments of determination precision, ensuring optimal mark determination efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the same mark is always used for determination, then the determination process is simple, but the efficiency in time and toner consumption deteriorates under varying use conditions

Engineering Contradiction:
Improvedetermination process complexityVSAvoidmark determination efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies dynamics by making the mark pattern adjustable rather than fixed. The control section dynamically changes mark elements (width, density, number of marks) based on determination precision requirements and use conditions, allowing the system to adapt between simple and complex mark configurations as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying mark characteristics such as width, density, and number of marks based on determination precision requirements. The control section adjusts these parameters according to use conditions to optimize both determination efficiency and toner consumption.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If mark elements are increased to improve determination precision, then determination precision improves, but toner consumption increases

Engineering Contradiction:
Improvemark determination precisionVSAvoidtoner consumption
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The patent uses parameter changes to adjust mark elements (width, density, number of marks) based on actual determination precision requirements. The control section increases or decreases these parameters dynamically, ensuring high precision only when necessary and reducing toner consumption when high precision is not required.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by using the minimum necessary mark elements to achieve adequate determination precision. Rather than always using maximum mark complexity, the system uses only the required level of complexity for each determination task, reducing unnecessary toner consumption.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of operation

If a fixed mark pattern is used, then the device operation is simple, but adaptability to varying use conditions deteriorates

Engineering Contradiction:
Improvedevice operation simplicityVSAvoidadaptability to use conditions
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamics by enabling the mark pattern to change automatically based on use conditions and determination precision requirements. The control section manages these changes transparently, maintaining ease of operation while significantly improving adaptability to varying conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies universality by designing a mark formation system that can perform multiple functions: using simple marks when conditions permit and complex marks when precision is required. This multi-functional capability allows the same system to adapt to various use conditions without requiring separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient determination of mark position or density, improving precision and reducing unnecessary toner consumption by dynamically adjusting mark patterns according to predicted precision levels.

Implementation Method 1

The light emitting section emits light to the belt, and the light receiving section receives the reflected light and outputs a light receiving signal corresponding to the amount of received light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS8472070B2Image forming apparatus
Publication Date: 2013.06.25 BROTHER KOGYO KK
  • US8472070B2 patent drawing
  • US8472070B2 patent drawing
  • US8472070B2 patent drawing

AI summary

An image forming apparatus includes a first determination section which determines at least one of a position and a density of a mark; a correction section which corrects at least one of an image forming position and an image formation density of a formation section; a second determination section which determines whether a related element which affects the determination result by the first determination section satisfies a set condition; and a control section which controls the formation section to form a mark based on a mark element including at least one of: a width in the moving direction of the object; a width in a direction perpendicular to the moving direction; a density; a distance with an adjacent mark in a pattern; and a number of marks in the pattern, which is increased when the second determination section determine that the related element satisfies the set condition.