Dynamic Paper Manufacturing Recipe System for Fiber Analysis
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Solution Overview
Problem
Current paper manufacturing recipes are often single and fixed, failing to meet the diverse needs of consumers, necessitating an evaluating system and method that can customize recipes for various consumer needs.
Innovation Solution
An evaluating system of paper manufacturing that includes an evaluation apparatus with a database, input unit, processing unit, and communication interface, along with a fiber analysis device, which analyzes fiber materials, single-layer papers, and paper products to generate analysis results used to update corresponding functions and generate suggested manufacturing recipes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a single and fixed paper manufacturing recipe is used, then the manufacturing process is simple, but it cannot meet the diverse needs of consumers
Solution Approach 1:
The patent implements a dynamic manufacturing recipe system that automatically adjusts papermaking parameters based on real-time fiber analysis results. The system transitions from fixed recipes to dynamic, adaptive recipes that change according to raw material quality variations, enabling the manufacturing process to adapt to diverse consumer needs while maintaining operational simplicity through automation.
Solution Approach 2:
The system changes multiple papermaking parameters simultaneously based on fiber analysis data, including fiber composition ratios, screening mesh sizes, pressing pressures, and drying temperatures. By coordinating changes across multiple parameters rather than single-parameter adjustment, the system achieves versatile product customization while managing overall process complexity through integrated control.
2Adaptability or versatility
If multiple customized paper manufacturing recipes are developed, then consumer needs are better met, but the evaluation and management process becomes more complex
Solution Approach 1:
The patent replaces manual evaluation and recipe development processes with an automated information processing system. The system uses fiber analysis device data, database storage, and algorithmic calculations to automatically generate and optimize manufacturing recipes, substituting complex human expert systems with automated computational processes that manage multiple customized recipes efficiently.
Solution Approach 2:
The system implements a closed-loop feedback mechanism where fiber analysis results from raw materials feed into recipe generation, and the same analysis system evaluates final paper products. This feedback loop automatically adjusts and optimizes manufacturing recipes based on actual material properties and product outcomes, managing recipe complexity through continuous automated refinement rather than manual management.
3Productivity
If manual evaluation and recipe development are used, then system complexity is low, but productivity and response time to consumer demands are reduced
Solution Approach 1:
The system performs preliminary fiber analysis on raw materials before manufacturing begins, storing results in a database for immediate retrieval. By pre-analyzing and pre-processing material data, the system enables rapid recipe generation and adjustment during production, significantly improving response time to consumer demands while the automated infrastructure manages the complexity of handling multiple customized recipes efficiently.
Data Source
AI summary
An evaluating system of paper manufacturing includes an evaluation apparatus of paper manufacturing and a fiber analysis device. The evaluation apparatus of paper manufacturing includes a database, an input unit, a processing unit, and a communication interface. The database stores a plurality of paper manufacturing parameters, a paper manufacturing corresponding function, and a paper forming corresponding function. The input unit is configured to receive an input related to the paper manufacturing parameters. The processing unit is electrically connected to the database and is configured to generate a suggested manufacturing recipe by using the paper forming corresponding function and the paper manufacturing corresponding function according to the input. The fiber analysis device is electrically or communicatively connected to the evaluation apparatus of paper manufacturing. The fiber analysis device is configured to analyze one or more fiber materials, a single-layer paper, and a paper product.