Dynamic Pick-and-Place Assembly for Custom Electronic Components
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Classic automated pick and place systems in the industry are inadequate for handling complex custom order configurations, as they lack the ability to dynamically adapt to evolving system designs and precise plugging movements required for assembly, especially in electrical component manufacturing.
Innovation Solution
An automated system utilizing collaborative robots with grippers, securing pods, center location mechanisms, scanners, and user interfaces, which employ code logic to dynamically pick and place components with high precision, adapting to varying card and tray designs, and interacting with logistics data servers to retrieve order information and select appropriate actions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If classic automated pick and place systems are used, then assembly operations can be performed, but the system cannot dynamically adapt to complex custom order configurations and evolving system designs
Solution Approach 1:
The system employs dynamic tray selection and card placement capabilities, where the robot can adaptively choose from multiple tray locations based on real-time inventory assessment and order requirements. The system dynamically adjusts its operation sequence rather than following a fixed predetermined path, enabling it to handle custom configurations and evolving designs.
Solution Approach 2:
The system performs self-assessment of workstation inventory and automatically makes decisions about which trays to select and which cards to place without external intervention. The robot independently evaluates available components, compares them against order specifications, and executes appropriate actions, embodying self-service capability in handling custom order configurations.
2Adaptability or versatility
If classic automated pick and place systems perform repeated pick and place operations, then assembly can be completed, but the system lacks the ability to make continuous inputs and change actions for different product types
Solution Approach 1:
The system continuously assesses workstation inventory status and uses this feedback to dynamically adjust its operation sequence. The robot monitors available components in real-time, compares them against order requirements, and modifies its picking and placing actions accordingly. This feedback loop enables intelligent decision-making for handling different product types and custom configurations.
Solution Approach 2:
The system performs preliminary assessment of workstation inventory before executing pick and place operations. By evaluating available components in advance and planning the operation sequence beforehand, the robot can efficiently handle multiple product types without requiring continuous external inputs or reprogramming during execution.
3Manufacturing precision
If precise plugging movements are required for assembly, then manufacturing precision is improved, but the system becomes less adaptable to evolving system designs
Solution Approach 1:
The robot system is designed with universal capabilities to handle multiple card types, tray configurations, and assembly variations through a single flexible platform. The system can adapt to evolving system designs by selectively applying precise plugging movements only when and where needed, rather than being constrained to fixed repetitive patterns. This multi-functionality enables both precision and adaptability.
Data Source
AI summary
Picking and placing operations for assembling a hardware device using a tool that can include implementing an assembly operation of a hardware device having a workpiece, which includes positioning the workpiece on a workstation in proximity to proximity sensors. In a following step, an order may be assessed on an order system. Parts and specification data may be retrieved based on the order for the hardware device. Workstation inventory can be assessed for the workstation. Parts can then be pulled based on the order and the workstation inventory. A label can be scanned on the workpiece. Thereafter, using the tool dynamically picking and installing or uninstalling parts into required locations of the workpiece.