Dynamic Power Regulation for LED Lighting Fixtures

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Solution Overview

Problem

Current LED lighting fixtures operate on a fixed schedule, leading to inefficient power delivery and excessive heat generation due to high power factor, which does not account for real-time environmental conditions or the performance of individual light loads.

Innovation Solution

A dynamic power regulation system that uses a controller to actively operate switches based on multiple environmental conditions, bypassing the forward voltage of light loads and adjusting the operation of switches in real-time to maintain constant light output while increasing efficiency and extending component life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If LED lighting fixtures operate on a fixed schedule with high power factor, then power delivery is efficient, but heat generation becomes excessive

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidheat generation
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent implements dynamic power factor adjustment by controlling the LED driver circuit to operate at different power factors based on real-time conditions. The system transitions from fixed high power factor operation to variable power factor operation, allowing optimization between efficiency and heat generation by dynamically adjusting the phase angle between voltage and current waveforms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the power factor parameter from a fixed high value to a variable parameter that can be adjusted according to environmental conditions and component performance. This parameter change enables the system to operate at lower power factors when heat reduction is needed, directly addressing the contradiction between efficiency and thermal management.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If fixed power factor operation is used, then power delivery is simple, but it does not account for real-time environmental conditions or individual light load performance

Engineering Contradiction:
Improvepower delivery control simplicityVSAvoidresponse to environmental conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent incorporates feedback mechanisms that monitor environmental conditions and individual LED module performance in real-time. This feedback information is used by the controller to adjust the power factor and switching schedules dynamically, enabling the system to adapt to changing conditions while maintaining optimal performance and extending component life.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static fixed power factor control to dynamic adaptive control that responds to real-time conditions. The controller adjusts operational parameters based on feedback from environmental sensors and load performance monitoring, creating a versatile system that can optimize performance for different operating scenarios.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If high power factor operation is maintained, then energy efficiency is high, but component lifespan is reduced due to excessive heat

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcomponent lifespan
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system dynamically adjusts the power factor based on component temperature and performance metrics. When components approach thermal limits, the system reduces the power factor to decrease heat generation, thereby extending component lifespan. This dynamic adjustment creates a trade-off mechanism that prioritizes reliability when necessary while maintaining efficiency under normal operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements proactive thermal management by monitoring component conditions and adjusting power factor before excessive heat damage occurs. The system uses predictive algorithms to anticipate thermal buildup and preemptively reduce power factor operation, cushioning components from thermal stress and extending their operational life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10993302B2Power regulation for lighting fixtures
Publication Date: 2021.04.27 EATON INTELLIGENT POWER LTD
  • US10993302B2 patent drawing
  • US10993302B2 patent drawing
  • US10993302B2 patent drawing

AI summary

A device can include multiple light loads, where each light load includes at least one light source. The device can also include multiple switches coupled to the light loads. The device can further include a controller coupled to the switches, where the controller actively operates the switches multiple times within each cycle to control delivery of power to the light loads. Active operation of the switches by the controller is performed on a dynamic schedule, where the dynamic schedule is based on multiple environmental conditions, and where the controller bypasses a forward voltage of the light loads when actively operating the switches.