Dynamic Rail Superelevation Adjustment for Track Wear Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current rail track maintenance strategies often result in accelerated wear and degradation due to uncertainties in vehicle speed distribution, leading to suboptimal superelevation settings that do not match realistic operating conditions, causing increased stress on track structures and potential derailment risks.

Innovation Solution

A system and method that measure and analyze track status data to determine a track status profile, adjusting parameters such as superelevation, lubrication, and train speed in real-time to optimize rail track performance, using sensors and data analysis to compare actual conditions against baseline values and generate reports for optimizing curve design and train operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If superelevation is specified to be lower than balance speed setting, then vehicle steering is improved, but track structure degradation accelerates due to mismatched superelevation and realistic speed distribution

Engineering Contradiction:
Improvevehicle steeringVSAvoidtrack structure durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies dynamics by transitioning from static, fixed superelevation settings to dynamic adjustment mechanisms. The system continuously monitors actual vehicle speed distributions and adjusts superelevation angles in real-time to match current operating conditions, allowing the track to adapt optimally to varying train speeds and compositions rather than relying on predetermined conservative settings

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by establishing a closed-loop control system that continuously measures actual vehicle speeds on curved tracks, compares them against the current superelevation setting, and automatically adjusts the superelevation angle to optimize both steering performance and track durability. This feedback mechanism eliminates the need for conservative static settings by continuously aligning superelevation with realistic speed distributions

Inventive Principle:
Principle #23Feedback

2Reliability

If superelevation is increased to match balance speed, then track structure stress is reduced, but vehicle steering performance deteriorates at posted speeds

Engineering Contradiction:
Improvetrack structure integrityVSAvoidvehicle steering capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts superelevation angles based on real-time speed measurements, allowing the track to provide optimal steering characteristics at posted speeds while maintaining structural integrity at higher speeds. This eliminates the need to choose between conflicting static settings by continuously adapting to actual operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the superelevation parameter dynamically rather than maintaining a fixed value. By continuously modifying the superelevation angle in response to measured speed distributions, the system optimizes both steering performance and track stress reduction for varying operating conditions, rather than being constrained to a single compromise setting

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conservative superelevation settings are used, then derailment risk is reduced, but wear and energy consumption increase due to suboptimal track-vehicle interaction

Engineering Contradiction:
Improvederailment preventionVSAvoidtrain energy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system uses feedback from actual speed measurements to dynamically optimize superelevation settings, allowing the track to operate at optimal efficiency for current conditions rather than conservative defaults. This real-time adaptation reduces unnecessary energy consumption and wear while maintaining safety through continuous monitoring and adjustment

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

By transitioning from static conservative settings to dynamic adjustment, the system allows the track to adapt its superelevation angle to match actual operating conditions. This reduces energy losses from suboptimal wheel-rail interaction while maintaining derailment prevention through continuous adaptation to speed variations

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUSRE47395E1Optimizing rail track performance
Publication Date: 2019.05.21 L B FOSTER RAIL TECH CANADA LTD
  • USRE47395E1 patent drawing
  • USRE47395E1 patent drawing
  • USRE47395E1 patent drawing

AI summary

A method for optimizing track performance is provided. The method involves measuring one or more track status data at one or more measurement sites of the track during a train pass through the one or more measurement sites. Followed by analyzing the one or more track status data against one or more baseline reference values to obtain a track status profile, and adjusting an operating parameter, a track parameter, or both the operating and track parameters, based on the track status profile, to optimize the track's performance.