Dynamic Range Measurement Circuit for Electrosurgical Generators

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Solution Overview

Problem

Electrosurgical generators face limitations in accurately measuring voltage and current over a wide range due to the dynamic range limitations of their measurement circuitry, leading to inaccuracies and potential discontinuities during procedures.

Innovation Solution

A processor-controlled system with a measurement circuit that dynamically adjusts the range settings of redundant sensor systems by switching between high and low range settings based on predetermined values, using attenuation and gain factors to ensure continuous and accurate measurement of voltage and current waveforms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the measurement circuitry uses a fixed range setting, then the device complexity is reduced, but the measurement precision deteriorates when the voltage or current exceeds the range

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic range setting by allowing the measurement circuitry to automatically adjust between high and low range settings based on the magnitude of the measured voltage or current. The system monitors the measured value and switches ranges accordingly, making the measurement capability adaptive rather than fixed. This resolves the contradiction by enabling high precision across wide ranges without requiring multiple separate fixed-range devices.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the measurement circuitry by switching between different range settings (high and low). When the measured voltage or current exceeds the current range, the system changes the range parameter to accommodate the new measurement magnitude. This parameter change enables the single measurement circuit to maintain precision across the full dynamic range of the electrosurgical generator.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the range setting is changed manually, then the measurement precision is maintained, but the ease of operation deteriorates due to frequent manual adjustments

Engineering Contradiction:
Improvemeasurement precisionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent implements self-service by having the measurement circuitry automatically monitor its own output and adjust its range setting without external intervention. The system continuously measures the voltage or current, compares it against threshold values, and autonomously switches between high and low ranges as needed. This eliminates the need for manual adjustments while maintaining measurement precision, directly resolving the contradiction between precision and ease of operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs feedback mechanisms where the measured voltage or current is continuously fed back to the range control logic. Based on this feedback, the system automatically adjusts the range setting to ensure the measured value remains within the optimal measurement range. This closed-loop feedback system maintains precision while requiring no user input, improving ease of operation.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If the measurement circuitry is designed for high range only, then the ease of manufacture is improved, but the measurement precision deteriorates for low voltage or current values

Engineering Contradiction:
Improveease of manufactureVSAvoidmeasurement precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent achieves universality by designing a single measurement circuit that can perform both high-range and low-range measurements through automatic range switching. Rather than manufacturing separate measurement circuits for different ranges, the system uses one multi-functional circuit that adapts its behavior based on the input signal magnitude. This resolves the contradiction by enabling a single manufactured design to serve multiple measurement purposes with high precision across the full range.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent makes the measurement circuit dynamic by enabling it to change its operational characteristics based on the input signal. The circuit transitions between high-range and low-range modes automatically, allowing a single manufactured design to achieve the precision of multiple specialized circuits. This dynamic capability eliminates the need to manufacture separate high-range and low-range measurement systems.

Inventive Principle:
Principle #15Dynamics

4Speed

If the range setting switches immediately, then the response speed is improved, but the stability of the measurement deteriorates due to transient discontinuities

Engineering Contradiction:
Improveresponse speedVSAvoidmeasurement stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by having the redundant measurement circuit ready to take over before the main circuit switches ranges. When a range switch is detected, the system first ensures the redundant circuit has captured the measurement value, then completes the switch only when the redundant circuit is stable. This preliminary preparation prevents measurement discontinuities while maintaining fast response, resolving the contradiction between speed and stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses the redundant measurement circuit as a cushioning mechanism that absorbs the transient effects of range switching. By having a backup measurement path already in place, the system can switch ranges while the redundant circuit provides continuous measurement coverage, cushioning against any potential measurement gaps or discontinuities. This ensures stable measurement during the transition while maintaining fast response capability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10539595B2Systems and methods for improving the range of sensor systems
Publication Date: 2020.01.21 COVIDIEN LP
  • US10539595B2 patent drawing
  • US10539595B2 patent drawing
  • US10539595B2 patent drawing

AI summary

A measurement circuit measures a waveform of electrical energy generated by a generator. The measurement circuit includes a sensor configured to sense a waveform having a first range of amplitudes, first and second circuits configured to filter the sensed waveform. Each circuit includes an attenuator configured to amplify an amplitude of the waveform by multiplying the waveform by an attenuation factor, an analog-to-digital converter (ADC) configured to digitally sample the amplified waveform, which has a second range of amplitudes, to obtain digital samples, a gain element configured to multiply the digital samples by a gain factor, and a factor adjustor configured to adjust the attenuation factor and the gain factor. The measurement circuit further includes a controller configured to calculate voltage and current of the waveform based on the digital samples and to control the generator based on the calculated voltage and current. The first range includes and is larger than the second range.