Dynamic Roller Pressure Adjustment for Paper Crook

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Solution Overview

Problem

Existing medium transport devices face challenges in accurately adjusting the positional alignment of media in the width direction, particularly when the medium is nipped at a fixed pressure, leading to issues like paper crook and creasing, especially with large-size or thick papers.

Innovation Solution

A medium transport device comprising a first transporter, a second transporter on the upstream side, a positional adjuster for moving both transporters in the width direction while nipping the medium, and a contact pressure adjuster that adjusts the contact pressure based on resistance during width direction movement to ensure precise alignment and minimize creasing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the medium is nipped at a fixed pressure for positional adjustment in the width direction, then the positioning function is provided, but accurate positional adjustment cannot be achieved and paper crook or creasing occurs

Engineering Contradiction:
Improvepositioning accuracyVSAvoidpaper crook and creasing
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the contact pressure of transport rollers adjustable rather than fixed. The contact pressure adjusters dynamically modify the pressure applied to the medium based on its thickness, allowing the system to adapt to different paper types and prevent both positioning inaccuracies and paper damage

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the pressure parameter of the transport rollers from a fixed value to a variable value that can be adjusted according to medium thickness. This parameter change enables accurate positional adjustment for different paper types while preventing paper crook and creasing by optimizing the contact pressure

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the transport pressure is increased to handle thick paper, then the transport capability is improved, but the roller life is reduced and creasing occurs during rocking motion

Engineering Contradiction:
Improvetransport capability for thick paperVSAvoidroller life
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies local quality by differentiating the contact pressure for different rollers based on their position and function. The upstream transport rollers have adjustable contact pressure that can be optimized for thick paper transport, while the registration rollers maintain appropriate pressure for positioning, preventing both transport failures and excessive wear on any single roller

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent makes the transport system dynamic by allowing contact pressure adjustment on transport rollers. This enables the system to increase pressure when handling thick paper to maintain transport capability, while reducing pressure during positioning operations to extend roller life and prevent creasing

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate positional adjustment and reduced creasing by dynamically adjusting contact pressures, effectively handling various paper types and sizes, including large-size and thick papers, thereby improving the reliability and quality of medium transport.

Implementation Method 1

a first adjuster configured to adjust a position of the medium in a width direction by moving the first transporter and the second transporter in the width direction of the medium with the medium nipped by the first transporter and the second transporter

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a second adjuster configured to adjust a contact pressure of the first transporter for the medium and a contact pressure of the second transporter for the medium based on resistance caused when the medium is moved in the width direction

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS20240101372A1Medium transport device and image forming apparatus
Publication Date: 2024.03.28 FUJIFILM BUSINESS INNOVATION CORP
  • US20240101372A1 patent drawing
  • US20240101372A1 patent drawing
  • US20240101372A1 patent drawing

AI summary

A medium transport device includes a first transporter configured to transport a medium by nipping the medium along with rotation, a second transporter configured to transport the medium and disposed on an upstream side of the first transporter in a transport direction of the medium, a first adjuster configured to adjust a position of the medium in a width direction by moving the first transporter and the second transporter in the width direction of the medium with the medium nipped by the first transporter and the second transporter, and a second adjuster configured to adjust a contact pressure of the first transporter for the medium and a contact pressure of the second transporter for the medium based on resistance caused when the medium is moved in the width direction.