Dynamic Vehicle Seatbelt Deflection Point for Crash Load Distribution
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Solution Overview
Problem
Existing vehicle seat belt systems face challenges in efficiently distributing crash loads and ensuring ergonomic comfort, as the upper belt deflection point is often not optimally positioned for maximum force absorption and stability during accidents.
Innovation Solution
A device with a deflection unit and adjustment element that securely sets and releases the uppermost belt deflection point based on a predetermined tensile load, allowing the seat belt to transition from an ergonomic to a more load-bearing anchorage point, reducing the lever arm effect and enhancing force distribution to the backrest frame.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the upper belt deflection point is positioned higher for ergonomic comfort, then passenger comfort is improved, but the ability to absorb and distribute crash loads effectively is reduced
Solution Approach 1:
The patent implements a dynamic belt deflection system where the upper deflection point can change position based on loading conditions. During normal use, the deflection point remains at a higher ergonomic position. During a crash, when tensile load exceeds a predetermined threshold, the system automatically transitions to a lower deflection point position, allowing the belt to engage more effectively with the passenger's stronger anatomical regions and distribute forces more favorably across the vehicle structure.
Solution Approach 2:
The system changes the positional parameter of the belt deflection point based on the tensile load parameter. When the load parameter exceeds a threshold value during a crash, the deflection point position parameter automatically transitions from a higher ergonomic position to a lower crash-optimized position, thereby adapting the system's mechanical characteristics to the prevailing conditions.
2Ease of operation
If the upper belt deflection point is fixed at an ergonomic height, then comfort is maintained, but the system cannot adapt to crash conditions requiring lower anchor points
Solution Approach 1:
The patent transforms the static, fixed deflection point system into a dynamic system that automatically adapts its configuration. The deflection point is positioned at an ergonomic height during normal operation but automatically transitions to a lower position when crash conditions are detected through tensile load sensors, thereby providing both comfort during normal use and optimized safety during crashes.
Solution Approach 2:
The system employs self-service through automatic detection and response. Tensile load sensors continuously monitor the belt loading conditions, and when a crash is detected, the system automatically transitions the deflection point to the appropriate position without requiring any manual intervention from the passenger or driver, thereby seamlessly providing both comfort and safety.
3Reliability
If the deflection unit is designed to be robust for crash loads, then safety is improved, but the device complexity and weight increase
Solution Approach 1:
The patent segments the belt routing system into multiple possible paths by implementing a movable deflection point mechanism. This allows the system to distribute crash loads through different anatomical regions and structural paths, effectively reducing the complexity requirements of any single load-bearing component while maintaining overall system safety through redundant load paths.
Data Source
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AI summary
The invention relates to a device for guiding and/or deflecting a seatbelt (60), having a deflection unit (15) comprising a retaining section (20) and a guide section (25). The deflection unit (15) can be securely joined, by means of the retaining section (20), to a back rest frame (10) of a vehicle seat, or to a frame of a vehicle, wherein the seatbelt can be guided via the deflection unit (15). The device (10) comprises a guide element (30) and/or an adjustment element (70), each of which is designed to set and secure a height setting of an uppermost belt deflection point (65) of the seatbelt (60). In addition, the guide element (30) and/or the adjustment element (70) is designed to release the height setting of the uppermost belt deflection point (65), should a predetermined tensile load on the seatbelt (60) be exceeded.