Dynamic Soft Tissue Manipulator for Thyroplasty

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Solution Overview

Problem

Conventional thyroplasty surgeries face challenges due to manual implant positioning, which lacks precision and consistency, leading to variable patient outcomes and a high revision rate due to tissue swelling and implant atrophy.

Innovation Solution

A robotically controlled implantable positioning unit (IPU) allows for precise and dynamic control of implant positioning and shape modification, enabling non-invasive revision of existing implants without disrupting the skin or adjacent tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual implant positioning is used in thyroplasty surgery, then the surgical procedure is simple and quick to perform, but the positioning precision and consistency are poor leading to variable patient outcomes

Engineering Contradiction:
Improveimplant positioning precisionVSAvoidsurgical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical positioning with a robotic system that uses sensors, controllers, and automated actuators to position the implant. The robotic system incorporates force sensors, position encoders, and control algorithms to achieve precise implant placement without manual intervention, directly resolving the contradiction between positioning precision and system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The robotic system creates a digital model or map of the patient's anatomy before surgery, allowing the system to plan and execute implant positioning based on pre-acquired spatial data. This copying approach enables precise reproduction of the planned implant position while reducing variability in patient outcomes.

Inventive Principle:
Principle #26Copying

2Reliability

If manual implant positioning is used, then the surgical procedure is straightforward, but the consistency of outcomes is poor due to tissue swelling and implant atrophy

Engineering Contradiction:
Improvepatient outcome consistencyVSAvoidrobotic control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The robotic system incorporates sensors that provide real-time feedback on implant position, tissue response, and surgical parameters. This feedback loop allows the system to adjust positioning dynamically during surgery and make post-operative adjustments to compensate for tissue swelling and implant atrophy, ensuring consistent patient outcomes despite physiological changes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static manual positioning to dynamic robotic control that can adapt to changing tissue conditions. The robotic system can adjust implant position in real-time based on tissue response, and perform non-invasive revisions after surgery to maintain optimal positioning as tissues heal and settle.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If manual maneuvering of the implant is performed, then the surgeon has direct control, but the insertion rate, distance, and forces applied are difficult to control precisely

Engineering Contradiction:
Improveinsertion parameters control precisionVSAvoidsurgical operation ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The robotic system replaces manual manipulation with automated mechanical control that precisely regulates insertion rate, distance, and applied forces. Sensors and controllers monitor and adjust these parameters in real-time, ensuring precise control while the system handles the complexity of force regulation, leaving the surgeon to focus on overall surgical decision-making.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If conventional thyroplasty surgery is performed with manual implantation, then no complex equipment is needed, but revision surgeries are frequent due to poor initial positioning

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidimplant positioning reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The robotic system performs preliminary planning and positioning before the actual implantation. Virtual surgery and pre-operative modeling allow the system to optimize implant position beforehand, and the robotic execution ensures this plan is implemented with high precision, reducing the need for revision surgeries and improving overall surgical efficiency.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3939544B1Dynamically controlled soft tissue manipulator
Publication Date: 2025.06.18 IOTAMOTION INC
  • EP3939544B1 patent drawingFigure 1
  • EP3939544B1 patent drawingFigure 2A~2B
  • EP3939544B1 patent drawingFigure 3A~3C

AI summary

This document discusses, among other things, systems and methods for robotically assisted positioning of an implant in a patient to alter position and shape of a soft tissue. A soft-tissue manipulator system includes an implantable positioning unit (IPU) to engage a soft-tissue implant, and an external control console to dynamically control the IPU to position the implant to interface with the target soft tissue. A user may use the external control console to remotely and transcutaneously control the position and motion of the implant, and to adjust shape and contour of the implant via a micro-actuator array on the implant. The system may be used in a thyroplasty surgery to position and manipulate a thyroplasty implant to modify a vocal cord, such as to medialize or lateralize the vocal cord to restore or improve voice quality.