Dynamic Spinal Connector With Segmented Rod And Cord

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Solution Overview

Problem

Current spinal stabilization methods face challenges in providing adequate fatigue strength and natural movement of the spine without fusion, as well as compatibility with rigid rod systems, especially in situations requiring varying levels of rigidity and flexibility along the spine.

Innovation Solution

A dynamic longitudinal connecting member comprising a rigid rod portion and a flexible cord portion, covered by a flexible jacket, which can be adjusted in length and tensioned for optimal spinal support, allowing for both rigid and dynamic stabilization depending on the spinal segment's needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid longitudinal connecting member is used to provide substantial immobilization and support, then spinal stability and structural integrity are improved, but natural spinal movement and flexibility are lost

Engineering Contradiction:
Improvespinal stabilityVSAvoidnatural spinal movement
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The connecting member is divided into distinct segments: a rigid rod portion for structural support and a flexible cord portion for allowing movement. This segmentation enables different regions of the same device to provide different functions, resolving the contradiction between stability and flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the connecting member have different mechanical properties - the rod portion is rigid while the cord portion is flexible. This local differentiation of quality allows the device to simultaneously provide both structural integrity and natural movement capability at different locations.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If a flexible cord portion is used to allow natural spinal movement, then adaptability and motion are improved, but fatigue strength and structural support are reduced

Engineering Contradiction:
Improvenatural spinal movementVSAvoidfatigue strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The device separates the functions of movement allowance and fatigue resistance into different segments - the flexible cord handles motion while the rigid rod provides fatigue strength, eliminating the need for the entire device to compromise on either property.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting member combines materials with different mechanical properties - rigid materials for the rod portion and flexible materials for the cord portion - creating a composite structure that exhibits both flexibility and high fatigue strength simultaneously.

Inventive Principle:
Principle #40Composite materials

3Strength

If fusion is performed to provide permanent immobilization and prevent anchor loosening, then long-term spinal stability is improved, but adjacent spinal segments experience increased stress and accelerated degeneration

Engineering Contradiction:
Improvelong-term spinal stabilityVSAvoidadjacent segment degeneration
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The device transitions from static immobilization (fusion) to dynamic stabilization, allowing controlled motion at the instrumented level while maintaining stability. This dynamic approach redistributes stresses more evenly, preventing the hyper-mobility and collapse that occur with fusion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device changes the mechanical parameters of the spinal construct by introducing a flexible element that allows controlled deformation and stress distribution, altering how loads are transmitted through the spine and reducing peak stresses at adjacent segments.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If a uniform rigid rod is used throughout the entire length, then manufacturing simplicity is maintained, but the ability to provide varying levels of support along different spinal segments is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidvarying spinal support
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The connecting member is manufactured as segmented components (rod and cord portions) that can be produced using relatively simple processes, then assembled together. This segmentation allows each component to be optimized for its specific function while maintaining manufacturing feasibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device introduces dynamic adaptability through the flexible cord portion that can adjust to varying spinal segment requirements, allowing the same basic device design to accommodate different clinical scenarios without complex customization.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced spinal stabilization with improved fatigue strength and flexibility, allowing for natural movement while maintaining structural integrity, and is compatible with existing rigid rod systems, addressing the limitations of both fusion and traditional dynamic stabilization methods.

Implementation Method 1

an elastic bumper in compression

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a flexible cord portion... allowing for both rigid and dynamic stabilization

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11950809B2Dynamic stabilization with releasable end blocker-bumper
Publication Date: 2024.04.09 JACKSON CORP
  • US11950809B2 patent drawing
  • US11950809B2 patent drawing
  • US11950809B2 patent drawing

AI summary

A medical implant assembly having at least two bone attachment structures cooperating with a dynamic longitudinal connecting member, the improvement wherein the connecting member includes: a first end, a transition portion, and a second end; a substantially rod portion extending longitudinally from the first end to the transition portion, and including a longitudinal axis and a substantially rigid core running substantially parallel with the longitudinal axis; a substantially cord portion joined with the rod portion and extending from the transition portion to the second end; and a substantially flexible jacket portion covering the rod and cord portions.