Dynamic Storage Allocation for Fulfillment Centers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional inventory management systems face inefficiencies in dynamically allocating storage space to sellers based on their sales performance and demand, leading to suboptimal use of space, increased order fulfillment times, and higher costs due to static allocation mechanisms.

Innovation Solution

A dynamic allocation feature that utilizes seller metrics, such as sales performance and geographic demand, to periodically adjust storage capacity, allocating appropriate bin sizes and numbers to each seller, ensuring optimal space utilization and reducing storage costs by transferring inventory within and among fulfillment centers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If static storage allocation is used for sellers, then storage space is pre-assigned and simple to manage, but storage efficiency decreases and order fulfillment time increases when seller inventory volumes change

Engineering Contradiction:
Improvestorage allocation managementVSAvoidorder fulfillment speed
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements dynamic storage allocation that automatically adjusts bin assignments based on real-time seller inventory volumes and sales performance metrics. The system transitions from static pre-assigned bins to dynamic reconfiguration, where storage capacity is continuously optimized to match actual seller needs, thereby improving order fulfillment speed without sacrificing management simplicity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms that monitor seller inventory levels, sales performance, and bin utilization metrics. This feedback loop enables the automatic recalculation and reassignment of storage bins to sellers based on current performance data, ensuring that high-performing sellers receive additional capacity while low-utilization sellers have their space reallocated, thus maintaining high productivity

Inventive Principle:
Principle #23Feedback

2Reliability

If storage space is allocated to all sellers equally, then each seller has guaranteed capacity, but storage efficiency decreases when some sellers underutilize their allocated space

Engineering Contradiction:
Improvestorage capacity guaranteeVSAvoidwasted storage capacity
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the allocation parameter from fixed equal distribution to dynamic allocation based on multiple metrics including sales performance, inventory turnover rate, and bin utilization. This parameter transformation allows the system to maintain reliability by guaranteeing minimum capacity thresholds for all sellers while eliminating waste through proportional allocation to actual usage patterns

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements partial reallocation where only the excess unused capacity from underutilizing sellers is transferred to high-performing sellers. This approach maintains the reliability guarantee for all sellers by preserving their minimum allocated capacity while redistributing the excess portion to eliminate storage waste and improve overall efficiency

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If manual reallocation of storage bins is implemented, then flexibility to adjust seller capacity is improved, but operational complexity and time consumption increase

Engineering Contradiction:
Improvestorage capacity adjustmentVSAvoidreallocation process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements self-service automated reallocation where the system autonomously calculates optimal bin assignments based on seller performance metrics and executes the redistribution without human intervention. This eliminates the operational complexity and time consumption of manual reallocation while maintaining high adaptability, as the system automatically adjusts storage capacity allocation in response to changing seller needs

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces the mechanical manual process of bin reallocation with an automated computational system that uses algorithms to calculate optimal allocations and executes transfers programmatically. This substitution eliminates the need for manual intervention in the reallocation process, reducing operational complexity while preserving full adaptability to seller performance changes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Quantity of substance

If sellers store inventory across multiple locations due to space constraints, then storage capacity is maintained, but order fulfillment time increases

Engineering Contradiction:
Improvetotal storage capacityVSAvoidorder fulfillment time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent implements dynamic capacity expansion that proactively allocates additional bins to sellers whose inventory volumes are growing, preventing the need for multi-location storage. The system continuously monitors seller inventory levels and automatically expands their allocated capacity before space constraints arise, ensuring all inventory remains at the primary fulfillment location and maintaining fast order fulfillment times

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11037081B1Dynamic node level storage capacity management system
Publication Date: 2021.06.15 AMAZON TECH INC
  • US11037081B1 patent drawing
  • US11037081B1 patent drawing
  • US11037081B1 patent drawing

AI summary

Techniques for dynamically allocating storage space at fulfillment centers for sellers offering items are disclosed herein. In embodiments, information about available bins of a fulfillment center for storing inventory may be obtained. Sales performance factor information for a seller offering items may be received for items that are being stored at a fulfillment center. A capacity of bin numbers and bin sizes may be determined for the seller based on the sales performance factor information and the number of available bins. A threshold space assignment for the seller may be determined based on an inventory group associated with the offered items associated with the seller. Particular bin sizes and bin numbers may be identified at the fulfillment center for the particular seller to store the offered items based on the capacity and threshold space assignment.