Dynamic Thermal Management for Laser Devices

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Solution Overview

Problem

Thermoelectric cooling (TEC) devices in the telecommunication industry face challenges in maintaining a constant temperature when ambient conditions deteriorate, leading to increased power consumption and potential 'thermal runaway', resulting in system shutdowns and increased operational expenses.

Innovation Solution

A dynamic thermal management system that monitors conditions and adjusts the TEC set point using sensors and a system controller, employing an algorithm to alter the set point based on operating states, thereby minimizing power consumption and preventing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the TEC device maintains a fixed set point temperature, then the device temperature remains constant, but power consumption increases and thermal runaway occurs under high ambient conditions

Engineering Contradiction:
Improvedevice temperatureVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic thermal management by transitioning from a fixed set point to a variable set point that adapts to ambient conditions. The set point is dynamically adjusted based on real-time monitoring of device temperature and ambient temperature, allowing the system to optimize power consumption while maintaining safe operating temperatures under varying environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the temperature parameter (set point) dynamically rather than keeping it fixed. The set point temperature is modified based on ambient conditions and device state, enabling the system to reduce power consumption during high ambient temperature events while still preventing thermal damage to the device.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the TEC device works harder to maintain constant temperature under high ambient conditions, then device temperature remains stable, but system reliability decreases due to thermal runaway

Engineering Contradiction:
Improvedevice temperatureVSAvoidsystem reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent employs feedback control by continuously monitoring device temperature and ambient temperature, then adjusting the set point accordingly. This closed-loop system prevents thermal runaway by adapting the cooling strategy to actual conditions, thereby maintaining device temperature stability while improving system reliability under varying ambient conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the set point based on real-time conditions rather than maintaining a fixed temperature target. This dynamic adaptation prevents the TEC device from working excessively hard under high ambient conditions, thereby avoiding thermal runaway and improving overall system reliability.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the TEC device operates at fixed set point, then control is simple, but adaptability to changing ambient conditions is poor

Engineering Contradiction:
Improvecontrol complexityVSAvoidadaptability to ambient conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adaptation of the set point to changing ambient conditions while maintaining manageable control complexity. The system monitors ambient temperature and device temperature, then adjusts the set point using predefined algorithms that balance adaptability with control simplicity, enabling the system to respond to varying environmental conditions without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages thermal conditions, reducing power dissipation and operational expenses by dynamically adjusting the TEC set point, extending the time between potential issues and minimizing system downtime.

Implementation Method 1

TEC devices use the Peltier effect to create a heat flux between the junction of two different types of materials. More specifically, TEC devices transfer heat from one side of the device to the other side of the device (from hot to cold), with the consumption of electrical energy.

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS7512162B2Dynamic thermal management of laser devices
Publication Date: 2009.03.31 II VI DELAWARE INC
  • US7512162B2 patent drawing
  • US7512162B2 patent drawing
  • US7512162B2 patent drawing

AI summary

The present invention generally relates to dynamic thermal management of a device. In one aspect, a method for thermally controlling a device is provided. The method includes setting a value of a set point in a thermoelectric cooler, wherein the set point corresponds to a first operating state. The method also includes monitoring a condition of the device to determine if the device is in the first operating state or a second operating state. Additionally, the method includes dynamically altering the value of the set point according to an algorithm upon determination that the device is in the second operating state. In another aspect, a method for dynamically controlling a device having a thermoelectric cooler is provided. In yet a further aspect, a system for dynamic thermal management of a device is provided.