Dynamic Turn-Off Circuit for Semiconductor Switches

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Solution Overview

Problem

Existing turn-off circuits for semiconductor switches often require different components for various switches, leading to inadequate performance in short-circuit or overcurrent conditions, potentially causing hazardous overvoltages due to abrupt turn-off operations.

Innovation Solution

A dynamic turn-off circuit with a variable resistance element coupled to the control input of the semiconductor switch, adjusted via a control circuit in a closed loop, and a detection circuit that identifies the end of a Miller plateau to control the turn-off process, ensuring a safe and efficient shutdown.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a fixed resistance is used to discharge the control input during normal operation, then the turn-off speed is fast, but hazardous overvoltages occur due to abrupt turn-off in short-circuit conditions

Engineering Contradiction:
Improveturn-off speedVSAvoidovervoltage condition
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the resistance value variable rather than fixed. The turn-off circuit dynamically adjusts the resistance based on operating conditions: using a first resistance value during normal operation for fast turn-off, and a second, greater resistance value during short-circuit or overcurrent events to slow down the discharge rate and prevent overvoltages. This dynamic adaptation resolves the contradiction between speed and safety.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the resistance parameter based on the operational state of the semiconductor switch. By detecting fault conditions and switching between different resistance values, the system modifies the electrical parameters of the turn-off circuit to achieve both fast normal operation and safe fault protection, eliminating the need for separate circuits for different operating modes.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If different resistance values are used for different semiconductor switches to ensure satisfactory turn-off profile, then the performance is optimized for each switch type, but the device complexity and component variety increases

Engineering Contradiction:
Improveturn-off profile performanceVSAvoidcomponent variety
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements universality by designing a turn-off circuit that can handle multiple semiconductor switch types with a single unified architecture. The circuit uses a controllable current source that can be programmed or adjusted to provide appropriate discharge characteristics for different switch types, eliminating the need for dedicated resistance values for each switch type while maintaining optimized performance across various devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses dynamic control of the discharge current to adapt to different semiconductor switch characteristics. Rather than using fixed resistances, the circuit dynamically adjusts the discharge current magnitude and timing based on the specific switch being operated, allowing a single circuit design to optimize performance across multiple device types without increasing component variety.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If a greater resistance is used during short-circuit events to prevent overvoltages, then the turn-off operation becomes safer, but the current through the control input is reduced and turn-off speed decreases

Engineering Contradiction:
Improveovervoltage preventionVSAvoidturn-off speed
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The patent segments the turn-off process into distinct phases: a first phase using a lower resistance for normal operation, and a second phase using a greater resistance for fault protection. The circuit selectively activates the appropriate resistance value based on the operational state, allowing fast turn-off during normal conditions and safe, controlled discharge during short-circuit events without compromising either speed or safety in their respective contexts.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a flexible and efficient turn-off operation across different semiconductor switches, preventing overvoltages by dynamically adjusting the resistance and voltage reduction, thus ensuring safe and effective shutdowns in short-circuit or overcurrent conditions.

Implementation Method 1

A first turn-off circuit for a semiconductor switch comprises an element having a variable resistance, said element being coupled to a control input of the semiconductor switch

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

a detection circuit, which is designed to detect an end of a Miller plateau in a control input voltage or in a corresponding control input current of the semiconductor switch

Methodology Applied
Scientific EffectMiller plateau detection:

Data Source

PatentUS11469756B2Multi-stage gate turn-off with dynamic timing
Publication Date: 2022.10.11 POWER INTEGRATIONS INC
  • US11469756B2 patent drawing
  • US11469756B2 patent drawing
  • US11469756B2 patent drawing

AI summary

A turn-off circuit for a semiconductor switch includes an element having a variable resistance coupled to a control input of the semiconductor switch, a circuit for generating a control-input reference signal, and a control circuit coupled to adjust a resistance of the element having a variable resistance in response to the control-input reference signal in a closed control loop in order to turn off the semiconductor switch.