Dynamic Minimum Voltage Threshold for Switching Power Converter Efficiency

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Solution Overview

Problem

Power control systems with switching power converters face inefficiencies due to switching losses and harmonic distortion, particularly when the input voltage is below a certain threshold, which affects power factor correction and compliance with harmonic distortion regulations.

Innovation Solution

A dynamic minimum line voltage switching threshold is determined based on power utilization, allowing the switching power converter to cease converting power during certain cycles of the input voltage when sufficient power is met from other cycles, thereby reducing switching losses and harmonic distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the switching power converter operates continuously to meet power demand, then power delivery reliability is improved, but switching losses increase

Engineering Contradiction:
Improvepower delivery reliabilityVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the minimum input voltage threshold variable rather than fixed. The controller dynamically adjusts the threshold based on real-time power utilization feedback from the load. When power utilization is high, the threshold is lowered to enable more continuous operation for reliability. When power utilization is low, the threshold is raised to disable switching and reduce losses, while still meeting power demands from other cycles.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the switching power converter operates at low input voltage to maximize power utilization, then power delivery is improved, but harmonic distortion increases

Engineering Contradiction:
Improvepower deliveryVSAvoidharmonic distortion
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by dynamically modifying the minimum input voltage threshold parameter based on power utilization conditions. Instead of operating at a fixed low voltage threshold that causes harmonic distortion, the system adjusts the threshold parameter upward when power utilization indicates sufficient power availability from other cycles, thereby reducing harmonic distortion while maintaining power delivery through dynamic parameter adaptation.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a static minimum line voltage threshold is used to reduce switching losses, then switching efficiency is improved, but adaptability to varying load conditions deteriorates

Engineering Contradiction:
Improveswitching lossesVSAvoidadaptability to load conditions
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent applies feedback by continuously monitoring power utilization from the load and using this information to dynamically adjust the minimum input voltage threshold. The controller receives feedback about actual power delivery conditions and adapts the switching threshold accordingly, enabling the system to maintain low switching losses while being highly adaptable to varying load conditions through closed-loop control.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8866452B1Variable minimum input voltage based switching in an electronic power control system
Publication Date: 2014.10.21 CIRRUS LOGIC INC
  • US8866452B1 patent drawing
  • US8866452B1 patent drawing
  • US8866452B1 patent drawing

AI summary

An electronic system includes a controller that controls switching in a switching power converter in accordance with a dynamically determined, minimum line voltage switching threshold based on one or more operating parameters of the electronic system. In at least one embodiment, the one or more operating parameters of the electronic system include power utilization of a load. The controller utilizes the dynamically determined, minimum line voltage switching threshold to determine when to enable and disable switching in the switching power converter. Since the controller bases determination of the dynamically determined, minimum line voltage switching threshold on power utilization of the load, the controller operates more efficiently by reducing switching losses while still meeting power demand by the load.