E-cigarette Vaporizer Heating Assembly with Segmented Control
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Solution Overview
Problem
Conventional electronic cigarettes lack controllable and adjustable vapor flow and e-liquid vaporization, failing to meet the diverse demands of users.
Innovation Solution
The development of a vaporizer heating assembly with a cylindrical base, circular heating element mounting base, e-liquid media, and e-liquid medium arches, along with an electric connector base, electrode, insulation cover, and sealing rings, which allows for adjustable e-liquid flow and vaporization, enhancing vapor production efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional heating assemblies are used, then the device structure is simple, but the vapor flow and e-liquid vaporization quantity and speed are not controllable or adjustable
Solution Approach 1:
The heating assembly is divided into multiple independent heating elements (first heating element and second heating element) that can be controlled separately. Each heating element corresponds to a specific e-liquid medium (first e-liquid medium and second e-liquid medium), allowing independent control of vaporization for each medium. This segmentation enables adjustable vapor flow by selectively activating different heating elements or adjusting their power levels.
2Productivity
If conventional heating assemblies are used, then the manufacturing process is simple, but the vaporization efficiency is insufficient and cannot meet different user demands
Solution Approach 1:
The heating assembly incorporates adjustable power control for each heating element, allowing dynamic modification of vaporization rate according to user needs. The system can transition from low-power mode (for subtle vapor production) to high-power mode (for rapid vaporization), enabling the device to adapt to different user demands while maintaining efficient manufacturing through modular component design.
3Object-affected harmful factors
If e-liquid flows through fiber threads, then the heating process is straightforward, but residue may be inhaled by the user
Solution Approach 1:
The patent introduces a vaporization chamber as an intermediary component between the heating elements and the user's mouthpiece. This chamber allows complete vaporization of e-liquid before it reaches the user, ensuring that only vapor (not liquid residue) is inhaled. The vaporization chamber provides a controlled environment where e-liquid is fully converted to vapor through the heating elements, filtering out any potential harmful residues.
4Adaptability or versatility
If a single heating element is used, then the device structure is simple, but the vapor flow quantity and speed cannot be adjusted to meet different demands
Solution Approach 1:
The heating assembly is designed with multiple heating elements that can be selectively activated based on user needs, making the system multi-functional. The same heating assembly structure can provide different vaporization rates by controlling which heating elements are active and at what power levels, allowing a single device to serve multiple vaping scenarios without requiring separate devices for different functions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a high-efficiency vaporizing process with adjustable vapor flow and e-liquid vaporization, ensuring that only vapor reaches the user while preventing residue from being inhaled, thereby improving the overall vaping experience.
Implementation Method 1
The e-liquid in the fiber threads is then heated by a heating wire of the heating assembly and therefore vaporized
Data Source
AI summary
The present invention relates to vaporizer heating assemblies for electronic cigarettes. In certain embodiments, vaporizer heating assemblies include: heating assembly and electric conductor assembly. Heating assembly includes: heating assembly covers, round heating element mounting base, heating elements, and e-liquid media. Heating elements have heating wires formed in a large surface to ensure sufficient vaporization of e-liquid. Heating assembly covers define certain e-liquid conduit openings to allow the e-liquid to flow from outside of the heating assembly covers into the e-liquid media. The heating elements are in direct contact with the e-liquid media to generate large amount of vapor for its user. Electric conductor assembly includes: an electric connector base for a first terminal of heating elements, an electrode for a second terminal of heating elements, and an insulation cover to insulate the electric connector base and the electrode. Electric conductor assembly is positioned in a lower portion of heating assembly.