Electronic Smoking Article Recharging via External Contacts

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Solution Overview

Problem

Existing electronic smoking articles require disassembly for recharging, which is inconvenient and may lead to user error or damage.

Innovation Solution

The electronic smoking article features two external electrical contacts at the upstream end, allowing for recharging without disassembly, with a charging button assembly forming one contact and the outer housing forming the second, enabling easy insertion into a charger for power supply recharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electronic smoking article requires disassembly for recharging, then the power supply can be recharged, but the operation becomes inconvenient and users may make errors or cause damage

Engineering Contradiction:
Improverecharging convenienceVSAvoiddisassembly requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The charging port is merged with the mouthpiece assembly, combining the charging function with an existing structural component. This integration allows the charging port to be accessible without disassembling the device, as the mouthpiece can be removed or opened to expose the charging contacts while maintaining the overall sealed structure when closed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mouthpiece assembly acts as an intermediary component that provides access to the charging port. By designing the mouthpiece to be removable or openable, it serves as a mediator between the user's charging action and the internal power supply, enabling recharging without requiring disassembly of the main device body.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If external electrical contacts are exposed for charging, then recharging is convenient, but the device may be more susceptible to damage or contamination

Engineering Contradiction:
Improvecharging accessibilityVSAvoiddamage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The electrical contacts are nested within the mouthpiece assembly structure. The contacts are positioned inside the mouthpiece housing, which provides physical protection. When the mouthpiece is closed, the contacts are enclosed and protected from external damage, while still being accessible for charging when the mouthpiece is opened or removed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The mouthpiece assembly serves as a protective barrier that cushions and protects the electrical contacts from potential damage, contamination, or short circuits. This pre-positioned protective structure is designed to shield the contacts during normal use while allowing intentional access for charging purposes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient and safe recharging of the power supply without disassembling the device, enhancing user experience and reducing the risk of damage.

Implementation Method 1

The heater volatilizes a liquid to form an aerosol

Methodology Applied
Scientific EffectVolatilization: Evaporation

Implementation Method 2

a power supply operable to apply voltage across the heater, at least one LED

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Data Source

PatentUS20240065339A1Electronic smoking article
Publication Date: 2024.02.29 ALTRIA CLIENT SERVICES LLC
  • US20240065339A1 patent drawing
  • US20240065339A1 patent drawing
  • US20240065339A1 patent drawing

AI summary

An electronic smoking article includes an outer housing extending in a longitudinal direction, a liquid aerosol formulation, a heater operable to at least partially volatilize at least a portion of the liquid aerosol formulation and form an aerosol, a power supply operable to apply voltage across the heater, at least one light emitting diode, a charging button assembly including a conductive post operable to form a first external, electrical contact at an upstream end of the electronic smoking article, and a second external, electrical contact including a portion of an outer surface of the outer housing at the upstream end of the electronic smoking article. The first and second external, electrical contacts charge the power supply.