E-probe Waveguide Transition Capacitive Channel Tuning

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Solution Overview

Problem

Existing waveguide transitions for microwave ovens face inefficiencies in transmitting electromagnetic energy from transmission lines to cooking cavities, particularly in maintaining high power transmission efficiency at specific frequencies like 2.4 to 2.5 GHz.

Innovation Solution

A longitudinal transition device for hollow waveguides featuring a rectangular structure with a capacitive channel that bisects the waveguide, allowing an antenna to extend parallel to the waveguide axis, enabling efficient propagation of electromagnetic energy by tuning and controlling the energy through a specific channel configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional waveguide transitions are used, then the structure is simple, but power transmission efficiency is low with high power reflection at target frequencies

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidwaveguide structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The waveguide structure is segmented into distinct functional regions: a transition section with a capacitive channel that bisects the waveguide, separating the input and output waveguides. This segmentation allows independent optimization of each section for impedance matching and energy transmission, reducing power reflection while maintaining manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A capacitive channel acts as an intermediary element within the waveguide structure, providing a controlled path for electromagnetic energy transition. The channel includes a tuning surface that mediates the impedance transformation between input and output waveguides, enabling efficient power transmission at target frequencies without excessive structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the waveguide structure is simplified, then manufacturing is easier, but electromagnetic energy transmission efficiency decreases

Engineering Contradiction:
Improvewaveguide manufacturing easeVSAvoidelectromagnetic energy transmission efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The waveguide structure implements local quality variations through the capacitive channel with its tuning surface, which is strategically positioned to provide localized impedance transformation. This allows the majority of the waveguide structure to remain simple and easy to manufacture, while only specific regions require precise geometric control to achieve the desired electromagnetic performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The capacitive channel's tuning surface geometry is optimized to change electromagnetic parameters (impedance, phase velocity) locally within the waveguide. By adjusting the channel dimensions and tuning surface profile, the structure achieves efficient energy transmission at target frequencies while maintaining overall structural simplicity for ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a capacitive channel bisecting the waveguide is added, then power reflection is reduced to less than 1%, but the device complexity increases

Engineering Contradiction:
Improvepower transmission reliabilityVSAvoidwaveguide structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The waveguide is segmented into input and output sections separated by the capacitive channel, creating distinct functional zones that can be independently designed and optimized. This segmentation achieves superior power transmission reliability with less than 1% reflection while keeping each segment's design manageable and not excessively complex.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high efficiency in transmitting electromagnetic energy with less than 1% power reflection at target frequencies, ensuring effective energy transfer into microwave cavities.

Implementation Method 1

emitting electromagnetic energy radially from an antenna at the frequency perpendicular to a longitudinal axis of the hollow waveguide

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The electromagnetic energy is controlled to propagate parallel to the longitudinal axis of the hollow waveguide

Methodology Applied
Scientific EffectWaveguide propagation: Waveguide

Data Source

PatentUS11404758B2In line e-probe waveguide transition
Publication Date: 2022.08.02 WHIRLPOOL CORP
  • US11404758B2 patent drawing
  • US11404758B2 patent drawing
  • US11404758B2 patent drawing

AI summary

A transition device for a hollow waveguide comprises a rectangular structure comprising an inlet wall and interior extending from the inlet wall along a longitudinal axis. The inlet wall is configured to receive a transmission line comprising an antenna. The antenna forms a proximal end proximate to the inlet wall and a distal end configured to extend into the rectangular structure of the hollow waveguide. A channel is formed in the rectangular structure. The channel comprises a base forming a tuning surface. The tuning surface is configured to extend along a length of the antenna in a spaced configuration parallel to the longitudinal axis.