Active Ear Cushion Fluid Guide for Thermal Regulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing headsets lack effective temperature regulation, leading to discomfort in varying environments, particularly in noisy workplaces where users wear them for extended periods, and may experience cold or warm ears due to inadequate passive cooling systems.

Innovation Solution

An active tempering system comprising a fluid supply and fluid guide device connected to the ear cushion, allowing for the controlled flow of heated or cooled fluids through the ear cushion via overpressure or negative pressure, ensuring uniform temperature adaptation to environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If passive cooling systems are used in ear cushions, then some temperature regulation is provided, but the tempering effect is insufficient for higher and/or lower temperatures

Engineering Contradiction:
Improveear cushion temperatureVSAvoidtempering effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent replaces passive mechanical cooling systems with an active fluid-based tempering system. Fluid channels are integrated into the ear cushion, allowing controlled circulation of tempering fluid (coolant or heater) to actively regulate temperature, thereby achieving reliable tempering across a wider temperature range than passive systems alone.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If headsets are worn for extended periods in noisy environments, then hearing protection is provided, but wearer discomfort increases due to sweat and temperature buildup

Engineering Contradiction:
Improvehearing protectionVSAvoidwearing comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements continuous fluid circulation through the ear cushion to maintain thermal comfort during extended wear. The system continuously removes heat and moisture from the ear area, preventing temperature buildup and sweat accumulation, thereby maintaining wearing comfort over long periods while preserving hearing protection.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The ear cushion incorporates porous moisture-absorbent materials that work in conjunction with the fluid channels. These materials absorb sweat and facilitate evaporation, enhancing the cooling effect and improving comfort during prolonged use in noisy environments.

Inventive Principle:
Principle #31Porous materials

3Reliability

If cups and ear cushions are used in cold environments, then hearing protection is maintained, but the cups and ear cushion become too cold causing discomfort

Engineering Contradiction:
Improvehearing protectionVSAvoidear cushion temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent replaces passive thermal insulation with an active heating system integrated into the ear cushion. Heating elements and fluid channels are incorporated to actively warm the ear cushion, preventing it from becoming too cold in cold environments while maintaining hearing protection functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system significantly enhances wearing comfort by maintaining a pleasant ear temperature, reducing the risk of discomfort and associated health issues, while maintaining safety and user-friendliness without compromising hearing protection.

Implementation Method 1

a fluid flows through the ear cushions by an overpressure or negative pressure

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

The tempered ear cushion has the advantage that feeling unwell because of too cold and/or to warm ears

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12102507B2Ear cushion system with fluid flow, ear cushion, fluid guide device, headset and headgear with such system
Publication Date: 2024.10.01 3M INNOVATIVE PROPERTIES CO
  • US12102507B2 patent drawing
  • US12102507B2 patent drawing
  • US12102507B2 patent drawing

AI summary

The present disclosure relates to a system 10 comprising an ear cushion 20 for a headset 100, a fluid supply 30 and a fluid guide device 40 connected to the ear cushion 20. The present disclosure further relates to an ear cushion 20 for a headset 100, a fluid guide device 40 for a headset 100. Moreover, the present disclosure relates to a headset 100 as well as to a headgear 200 comprising such a system 10.