Ear Thermometer Probe Cover with Convex Ribs for Strength
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Solution Overview
Problem
Conventional thermometer sheaths for ear thermometers have a low yield rate during manufacturing and are difficult to assemble or detach from the probe due to weak strength.
Innovation Solution
A probe cover design featuring a conical main body, annular elastomer, flange, and convex rib structures that protrude upwardly from the flange, allowing for easy engagement and disengagement from the probe.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the conventional thermometer sheath structure is used, then the manufacturing process is simple, but the yield rate is low and the assembly/detachment is difficult
Solution Approach 1:
The probe cover is divided into multiple functional segments: a conical main body for insertion, a flange for positioning, and multiple convex rib structures for engagement. This segmentation allows each part to perform its specific function optimally, improving both manufacturing yield and assembly ease.
Solution Approach 2:
The convex rib structures are strategically positioned on the flange to provide localized engagement points with the probe. This local quality enhancement at critical areas improves the overall strength and assembly reliability without complicating the entire structure.
2Device complexity
If the conventional thermometer sheath structure is used, then the structure is simple, but the strength is weak making assembly/detachment difficult
Solution Approach 1:
The convex rib structures are pre-formed on the flange during manufacturing, creating built-in engagement features that automatically interact with the probe during assembly. This preliminary action eliminates the need for complex assembly mechanisms while providing sufficient strength.
Solution Approach 2:
The conical main body employs a curved conical shape that tapers smoothly, providing both structural integrity and ease of insertion. The curvature distributes stress evenly during assembly and detachment, enhancing strength without increasing complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The improved design enhances the strength of the probe cover, facilitating easy assembly and disassembly, thereby addressing the manufacturing and usability issues of conventional sheaths.
Implementation Method 1
The annular elastomer is connected to the open end of the conical main body. The flange is connected to the annular elastomer, and the annular elastomer is arranged between the conical main body and the flange.
Implementation Method 2
The convex rib structures are disposed on the flange and spaced apart from each other, and the convex rib structures protrude upwardly from the first surface.
Data Source
AI summary
A probe cover for an ear thermometer includes a conical main body, an annular elastomer, a flange and a plurality of convex rib structures. The conical main body includes a closed end and an open end. The annular elastomer is connected with the open end of the conical main body. The flange is connected with the annular elastomer. The annular elastomer is arranged between the conical main body and the flange. The flange has a first surface and a second surface. The convex rib structures are disposed on the flange and spaced apart from each other, and the concave rib structures protrude upwardly from the first surface.