Ear Tip Filtering Element Protrusions for Wax Ingress Prevention

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Solution Overview

Problem

Existing hearing devices face challenges in efficiently preventing contamination by earwax and other pollutants, while maintaining good acoustic properties and ease of use.

Innovation Solution

The ear tip features a sealing element with a sound channel and a first filtering element with partially inwardly projecting protrusions, which obstruct the sound channel's cross-section to prevent pollutant ingress while allowing sound to propagate effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional wax filter is used to prevent pollutant ingress, then protection against earwax and pollutants is improved, but the filter requires frequent replacement and complicates maintenance

Engineering Contradiction:
Improvepollutant ingress preventionVSAvoidmaintenance simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The filtering element is merged with the ear tip to form a single integrated component. The filtering element comprises protrusions that extend into the sound channel of the ear tip, creating a unified structure that combines filtration functionality with the ear tip's acoustic coupling function. This integration eliminates the need for separate wax filter replacements and simplifies maintenance to merely removing and replacing the entire ear tip when needed.

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If a filtering element is added to the ear tip, then pollutant prevention is improved, but the acoustic properties may be degraded

Engineering Contradiction:
Improveearwax blockingVSAvoidacoustic performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The filtering element features protrusions with varying dimensions and spacing arrangements that create different filtration densities at different locations within the sound channel. This local variation in filtering structure allows optimized blockage of earwax and pollutants in specific zones while maintaining adequate sound transmission pathways, thereby balancing protection functionality with acoustic performance.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If the filtering element obstructs the sound channel cross-section, then pollutant ingress is prevented, but sound propagation may be impaired

Engineering Contradiction:
Improvepollutant barrierVSAvoidsound transmission
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The protrusions of the filtering element extend only partially into the sound channel cross-section rather than completely blocking it. This partial obstruction approach provides sufficient barrier against earwax and pollutants while leaving adequate open space for sound waves to propagate through the sound channel, thus maintaining acceptable acoustic transmission speed and quality.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents the ingress of earwax and other pollutants, maintains good acoustic properties, and simplifies maintenance by allowing the ear tip to be easily rinsed and replaced as a whole, reducing the need for frequent replacement of miniature wax filters.

Implementation Method 1

The protrusions extend only partially into the sound channel such that the plurality of protrusions partially obstructs said cross-section and leaves a partial area of said cross-section unobstructed

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentEP4550827A1Ear tip with filtering element for a hearing device or for a hearing device part
Publication Date: 2025.05.07 SONOVA AG
  • EP4550827A1 patent drawingFigure 1~3
  • EP4550827A1 patent drawingFigure 4a~4b
  • EP4550827A1 patent drawingFigure 4c~4d

AI summary

The invention concerns an ear tip (10) for retaining a hearing device or a hearing device part in an ear canal (6) of a user wearing the hearing device or the hearing device part, the ear tip (10) comprising a sealing element (11) with a sound channel (21) providing for a sound path between a sound inlet opening (22) for receiving an acoustic signal from an output unit of the hearing device or the hearing device part and a sound outlet opening (23) for releasing the acoustic signal to the ear canal (6) of the user wearing the hearing device or the hearing device part. The ear tip (10) further comprises a first filtering element (40) arranged in said sound channel (21) between the sound inlet opening (22) and the sound outlet opening (23). The first filtering element (40) comprises a plurality of protrusions (41) which are arranged along a perimeter of a cross-section of said sound channel (21) and which project inwardly and extend partially into the sound channel (21), wherein said plurality of protrusions (41) partially obstructs said cross-section and leaves a partial area unobstructed. The invention further concerns an earpiece for a hearing device comprising such an ear tip (10), and a hearing device comprising such an ear tip (10) or such an earpiece.