Spring-Loaded Ear Tube Insertion Device with Integrated Suction

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Solution Overview

Problem

Existing ear ventilation tube insertion devices often require discrete perforation and insertion steps, leading to prolonged procedures and discomfort, especially in young patients, and lack automated processes for simultaneous perforation, insertion, and aspiration.

Innovation Solution

A device with a rigid shaft and flexible tube, featuring a spring-loaded plunger assembly and suction mechanism, allowing for automated near-simultaneous tympanic membrane perforation, ventilation tube insertion, and aspiration via a single button activation, with a perforating blade attached to the ventilation tube for precise and efficient insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If discrete perforation and insertion steps are used, then the procedure is simpler to perform, but the procedure time is prolonged and patient discomfort increases

Engineering Contradiction:
Improvesimplicity of procedureVSAvoidprocedure time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent combines the perforation function and ventilation tube insertion function into a single integrated device. The perforating blade and ventilation tube are positioned on the same shaft, allowing both functions to be performed in one continuous motion without requiring separate discrete steps, thereby reducing procedure time while maintaining operational simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The perforating blade is pre-positioned at the distal end of the shaft before the procedure begins. This preliminary positioning allows the blade to be immediately available for perforation when the device is inserted, eliminating the need for separate preparation steps and enabling rapid transition to the insertion phase.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If manual perforation is used, then the device structure is simpler, but the precision and reliability are reduced

Engineering Contradiction:
Improvedevice structureVSAvoidperforation precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The perforating blade is designed to automatically perform the perforation function when the device is inserted into the ear canal. The blade's position and orientation are predetermined, allowing it to self-effect the perforation without requiring manual manipulation by the operator, thereby improving precision while keeping the device structure relatively simple.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If near simultaneous perforation and insertion are achieved, then patient discomfort is reduced, but the device complexity increases

Engineering Contradiction:
Improvepatient discomfortVSAvoiddevice structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional components (shaft, perforating blade, ventilation tube, suction tube) that are arranged linearly along the same axis. This segmentation allows each component to perform its function independently yet simultaneously, reducing patient discomfort through rapid sequential action while maintaining a manageable device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suction tube is nested within the shaft, and the ventilation tube is positioned on the shaft alongside the perforating blade. This nested arrangement allows multiple functions (perforation, insertion, and suction) to be integrated in a compact configuration, reducing patient discomfort through simultaneous operation without excessively increasing device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Productivity

If automated perforation and insertion are implemented, then productivity is improved, but the device complexity increases

Engineering Contradiction:
Improveinsertion efficiencyVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The shaft serves multiple functions: it provides structural support, positions the perforating blade, holds the ventilation tube, and contains the suction tube. This multi-functionality allows automated perforation and insertion to be achieved without requiring separate dedicated components for each function, thereby improving productivity while limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device minimizes patient discomfort by facilitating rapid and automated perforation and insertion, reducing the time between steps and enabling immediate aspiration, thus improving the efficiency of the procedure.

Implementation Method 1

A vacuum can be provided so as to suction fluid contained in an ear canal and/or middle ear into the suction tube

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

a spring-loaded plunger, at least a portion of which is located within the flexible tube

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentEP2734162B1Device for the insertion of an ear pressure equalizing tube
Publication Date: 2017.12.20 GYRUS ACMI INC
  • EP2734162B1 patent drawingFigure 1
  • EP2734162B1 patent drawingFigure 2
  • EP2734162B1 patent drawingFigure 3~5

AI summary

Improved spring loaded insertion device (10) for use with ventilation tubes whereby perforation and insertion steps take place substantially simultaneously with an aspiration step following. The device comprise a a plunger retrieval button (44) for returning the device to a ready position and a suction hole (24) located on the top portion of the plunger retrieval button.