Wireless Earbud Charging Case With Lid-State Power Control

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Solution Overview

Problem

Wireless portable listening devices, such as earbuds, face challenges with battery management, ease of use, and acoustic performance due to size constraints and the need for precise charging and pairing mechanisms.

Innovation Solution

A case with integrated charging circuitry, magnetic retention, and sensors that detect earbud presence and lid position to manage battery life, facilitate pairing, and enhance user experience by automatically turning on/off the wireless radio based on lid state, while using a bi-stable hinge for easy lid operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless portable listening devices use rechargeable batteries to power wireless communication circuitry, then wireless functionality is achieved, but battery depletion requires periodic recharging which reduces convenience

Engineering Contradiction:
Improvewireless functionalityVSAvoidrecharging time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The charging case automatically charges the earbuds whenever they are stored in the case, performing the recharging action in advance before the user needs to use the earbuds again. This eliminates the need for users to manually initiate charging and ensures the earbuds are always ready for use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charging case system automatically detects when earbuds are placed in the case and initiates charging without user intervention. The system self-manages the charging process, including detecting battery levels and transferring power, freeing the user from manual charging operations.

Inventive Principle:
Principle #25Self-service

2Volume of moving object

If wireless portable listening devices are made small and compact, then portability is improved, but the devices become easy to lose when not in use

Engineering Contradiction:
Improvedevice sizeVSAvoiddevice retention
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The charging case combines multiple functions into a single unit: it serves as the charging source, the storage container, and the protective case. By merging these functions, the system ensures the earbuds remain secured in a dedicated home when not in use, eliminating the risk of loss while maintaining compact size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The charging case acts as an intermediary between the user and the earbuds, providing a secure intermediate storage location. The magnetic retention mechanism in the case securely holds the earbuds, preventing them from being lost while allowing easy access when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If automatic charging mechanisms are implemented to detect earbud presence, then charging convenience is improved, but device complexity increases

Engineering Contradiction:
Improvecharging convenienceVSAvoiddetection and charging circuitry
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical switching mechanisms with electromagnetic field-based detection. The charging case uses electromagnetic induction to detect the presence of earbuds and automatically initiate charging, eliminating the need for physical switches or buttons while maintaining simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures efficient battery management, easy pairing, and improved acoustic performance by automatically managing earbud power states and providing a user-friendly interface for charging and storage.

Implementation Method 1

at least one magnetic component disposed within the case and positioned and configured to magnetically attract and magnetically retain the first earbud into the first receiving cavity and the second earbud into the second receiving cavity

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 2

an inductive charging system configured to charge the first earbud and the second earbud when positioned within the case

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20230301408A1Portable listening device with wireless charging case
Publication Date: 2023.09.28 APPLE INC
  • US20230301408A1 patent drawing
  • US20230301408A1 patent drawing
  • US20230301408A1 patent drawing

AI summary

An earbud includes a housing that includes a driver assembly positioned within the housing forming a front volume in front of the driver and a back volume behind the driver. An acoustic insert is positioned behind the driver assembly and attached to an interior surface of the housing such that it forms a bass channel that is routed from the back volume to a vent in the housing.