Earbud Headphone Extended Curvature Gap Retention

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Solution Overview

Problem

Conventional earbud-style headphones often fail to fit comfortably in users' ears due to varying ear sizes and shapes, leading to discomfort, poor sound quality, and frequent falling out.

Innovation Solution

The design incorporates an extended curvature configuration with a speaker housing and extension forming a gap, allowing users to secure their ear within, along with interchangeable components for customization, ensuring a secure and comfortable fit regardless of ear size or shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the earbud is sized to be slightly larger than the outer ear for secure fit, then retention is improved, but comfort deteriorates due to pressure and pain

Engineering Contradiction:
ImproveretentionVSAvoiddiscomfort
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The earbud is divided into two main segments: a rigid speaker housing and a flexible ear hook. The speaker housing contains the speaker assembly and provides structural support, while the ear hook is made of flexible material that can adapt to different ear shapes. This segmentation allows each part to perform its specific function optimally without compromising comfort or retention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ear hook is designed with flexible material properties that allow it to change shape and adapt to the user's ear contour. The flexibility parameter of the ear hook material enables it to conform to various ear sizes and shapes, providing a secure fit without exerting excessive pressure that would cause discomfort.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the earbud is made smaller to improve comfort, then comfort is improved, but retention deteriorates as the earbud falls out frequently

Engineering Contradiction:
ImprovediscomfortVSAvoidretention
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The earbud design separates the speaker housing from the retention mechanism (ear hook). The speaker housing can be compact for comfort, while the ear hook extends outward to provide secure retention. This segmentation allows the main body to remain small and comfortable while the hook ensures the earbud does not fall out.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ear hook extends the retention mechanism into a different spatial dimension - outward from the ear canal rather than just within it. This dimensional extension allows the earbud to be retained securely without requiring the speaker housing to be larger, maintaining both comfort and retention.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If a single size design is used for all users, then manufacturing simplicity is improved, but adaptability deteriorates due to varying ear sizes and shapes

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfit compatibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The ear hook is designed with flexible material properties that allow it to adapt to different ear shapes and sizes. This flexibility parameter enables a single size design to accommodate varying user anatomy, providing good fit compatibility without requiring multiple size variants.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Different parts of the earbud have different material properties optimized for their specific functions. The speaker housing uses rigid material for structural integrity, while the ear hook uses flexible material for adaptability. This local quality differentiation allows a single size design to fit various users comfortably and securely.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a secure, comfortable fit and improved sound quality with clearer and richer acoustics, reducing the likelihood of the earbuds falling out and allowing for customization to suit individual preferences.

Implementation Method 1

a speaker assembly that is configured to convert an audio signal into a sound wave audible to the human ear

Methodology Applied
Scientific EffectElectroacoustic conversion:

Data Source

PatentUS9532126B1Audio earbud headphone for improved in-ear retention
Publication Date: 2016.12.27 SKULLCANDY INC
  • US9532126B1 patent drawing
  • US9532126B1 patent drawing
  • US9532126B1 patent drawing

AI summary

Earbud headphones configured for use with a portable media player that include a main body portion with an extended curvature configuration. In one example implementation, the earbud headphones include a speaker housing and an extension that form a gap between the speaker housing and the extension. A user can secure a portion of the user's outer ear in the gap (i.e., between the extension and speaker housing), such that the earbud is securely and comfortably held in place within the user's ear. Additionally, the earbud headphones can include interchangeable components, such that a user can customize the size, fit, and style of the earbud headphones.