Headphone Earcup Adsorptive Material Cavity Damping

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Solution Overview

Problem

Closed-back headphones suffer from strong resonances and reduced sound quality due to standing waves, while open-back designs offer poor noise attenuation in noisy environments, highlighting a need for improved acoustic cavity design that balances sound isolation and openness.

Innovation Solution

Incorporating an adsorptive material, such as zeolite, into the headphone earcup to acoustically enlarge the acoustic cavity and enhance damping properties, simulating a larger volume without increasing the earcup's size, thereby improving high-frequency response and passive noise attenuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If closed-back earcup design is used to improve sound isolation and passive attenuation, then noise isolation is improved, but standing waves accumulate causing stronger resonances and degraded sound quality

Engineering Contradiction:
Improvenoise isolationVSAvoidstanding waves and resonances
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent introduces porous adsorbent materials (such as acoustic foam, mineral wool, or porous polymers) into the sealed back cavity of the closed-back earcup. These porous structures provide acoustic absorption pathways that allow the sealed cavity to dampen standing waves and resonances while maintaining the noise isolation benefits of the closed-back design. The porous material converts acoustic energy into thermal energy through viscous losses in the pores, effectively reducing unwanted resonances without compromising the sealed acoustic isolation.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent modifies the acoustic parameters of the sealed cavity by changing the volume, shape, or acoustic impedance characteristics of the back cavity. By adjusting these parameters, the resonant frequencies of the cavity are shifted or damped, reducing the accumulation of standing waves. This may involve changing the cavity volume relative to the driver size, adding acoustic compliance elements, or modifying the acoustic impedance at various points in the cavity to prevent resonance buildup while maintaining noise isolation.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If open-back earcup design is used to reduce standing waves and improve openness, then sound quality and openness are improved, but passive attenuation of ambient noise is reduced

Engineering Contradiction:
Improvestanding wavesVSAvoidpassive attenuation
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary acoustic element (such as a damping ring, absorption material, or acoustic baffle) within the open-back earcup structure that acts as a mediator between the driver and the ambient environment. This intermediary element provides acoustic damping to reduce standing waves and resonances while selectively allowing desired sound frequencies to pass through, thereby maintaining the openness and natural sound quality of open-back designs while improving passive attenuation of unwanted ambient noise.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If acoustic cavity volume is increased to improve downlink response and reduce resonances, then sound quality is improved, but earcup size and bulk are increased

Engineering Contradiction:
ImproveresonancesVSAvoidearcup size
Core Design Contradiction:
Object-generated harmful factorsVSVolume of moving object

Solution Approach 1:

The patent uses porous acoustic absorption materials with high surface area to volume ratios (such as acoustic foam, mineral wool, or porous ceramics) that can provide effective acoustic damping and resonance control in a compact form factor. These materials create numerous internal reflection and absorption pathways within a small volume, effectively reducing standing waves and resonances without requiring a large earcup cavity or increasing the overall earcup size.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent implements nested acoustic structures where damping elements are placed within existing cavities or spaces within the earcup assembly. By nesting absorption materials within the earcup cushion, frame cavities, or driver mounting structures, the patent maximizes the acoustic damping effect within the available space, effectively reducing resonances without increasing the external dimensions or bulk of the earcup.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adsorptive material effectively dampens standing waves and enhances the acoustic performance by simulating a larger acoustic cavity, improving sound quality and noise isolation without increasing the earcup's bulk, thus addressing the limitations of both closed-back and open-back designs.

Implementation Method 1

the adsorbent material may include, but is not limited to, a microporous material such as zeolite. Zeolites are microporous minerals, usually aluminosilicate minerals

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11671745B2Headphone earcup with adsorptive material
Publication Date: 2023.06.06 APPLE INC
  • US11671745B2 patent drawing
  • US11671745B2 patent drawing
  • US11671745B2 patent drawing

AI summary

A headphone earcup comprising: a frame defining an acoustic cavity that is acoustically coupled to a driver; an earcup cushion coupled to the frame and surrounding the acoustic cavity; and an adsorbent member acoustically coupled to the acoustic cavity to cause an acoustic enlargement of the acoustic cavity.