Headphone Earmuff Module Microphone Positioning

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Solution Overview

Problem

Conventional headphones with detachable earmuffs often position microphones far from the user's mouth, leading to poor sound reception due to the increased distance, compromising both microphone convenience and sound quality.

Innovation Solution

The earmuff module design incorporates a microphone assembly on the inner surface of the back cover, with a sound-receiving hole and an extension part of the earmuff covering it, allowing for easy replacement without affecting microphone operation and positioning the microphone close to the user's mouth for improved sound reception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the microphone is disposed at a position away from the user's mouth to allow easy earmuff replacement, then the ease of operation is improved, but the sound-receiving effect deteriorates

Engineering Contradiction:
Improveease of earmuff replacementVSAvoidsound-receiving effect
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The back cover is divided into two separate casings: a first casing that remains fixed and a second casing that can be detached with the earmuff. The microphone assembly is mounted on the fixed first casing, ensuring stable sound reception, while the detachable second casing allows easy earmuff replacement without affecting microphone operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second casing containing the peripheral side wall and sound-receiving hole is extracted as a separate detachable component from the first casing. This allows the earmuff and second casing to be removed together for replacement, while the microphone assembly remains securely mounted on the first casing, resolving the contradiction between ease of replacement and sound reception quality.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the microphone assembly is positioned on the inner surface of the peripheral side wall, then the sound-receiving effect is improved by being close to the user's mouth, but the complexity of the device structure increases

Engineering Contradiction:
Improvesound-receiving effectVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microphone assembly, sound-receiving hole, and peripheral side wall are merged into an integrated second casing that can be detached as a single unit. This combining approach allows the microphone to be positioned optimally on the inner surface of the peripheral side wall for improved sound reception, while the entire assembly remains simple to replace by detaching the pre-formed second casing.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11877109B2Earmuff module of a headphone
Publication Date: 2024.01.16 MERRY ELECTRONICS (SHENZHEN) CO LTD
  • US11877109B2 patent drawing
  • US11877109B2 patent drawing
  • US11877109B2 patent drawing

AI summary

An earmuff module of a headphone includes a back cover, a sound-receiving hole, a microphone assembly, and an earmuff. The back cover includes a peripheral side wall. The sound-receiving hole is formed on the peripheral side wall of the back cover and penetrates through the peripheral side wall. The microphone assembly is disposed on an inner surface of the peripheral side wall and corresponds to the sound-receiving hole, and is acoustically connected with the sound-receiving hole. The earmuff is detachably assembled on the back cover, and the earmuff includes a foam and a wrapping cover. The wrapping cover includes an extension part and a covering part. The covering part covers the foam. The extension part extends from one end of the covering part to an outer surface of the peripheral side wall and covers the sound-receiving hole. The microphone assembly is located within a range covered by the extension part.