Earphone Case Rotating Drum Winding Mechanism

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Solution Overview

Problem

Conventional earphone cases often result in tangled wires when storing earphones, which is inconvenient and time-consuming to untangle.

Innovation Solution

An earphone case design featuring a rotating drum with a driving assembly that winds the earphone wires around it, utilizing a motor-driven mechanism to neatly store the earphones and prevent tangling, with a latching system for easy access and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If earphones are stored in a conventional earphone case, then the earphones can be stored compactly, but the wires become tangled and difficult to untangle

Engineering Contradiction:
Improveease of wire storageVSAvoidtime to untangle wires
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The rotating drum automatically winds the earphone wires around it in a predetermined manner before storage, performing the wire organization action in advance. This preliminary winding action prevents tangling from occurring in the first place, eliminating the need for subsequent untangling operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a rotating drum that can dynamically adjust its rotational state to wind and unwind wires. The drum's rotation capability allows the system to adapt between different wire configuration states (wound vs. unwound), providing dynamic control over wire organization rather than a static storage approach.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a rotating drum with driving assembly is added to the earphone case, then wire tangling is prevented and easy retrieval is enabled, but the device complexity increases

Engineering Contradiction:
Improveease of earphone retrievalVSAvoidcomplexity of winding mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The driving assembly automatically activates to wind the wires when the earphone case lid is closed, using the closing action itself as the trigger. This self-service mechanism eliminates the need for manual wire winding by the user, and the wires are automatically unwound when the lid is opened for retrieval, reducing operational complexity despite the added mechanism.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent combines multiple functions into the rotating drum mechanism: it serves as both the wire winding device and the storage container lid mechanism. The driving assembly is integrated into the lid structure, merging the wire management function with the existing case opening/closing operation, thereby reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents wire tangling and facilitates easy retrieval of earphones by winding them around the rotating drum, ensuring they are stored neatly and can be quickly accessed without the hassle of untangling.

Implementation Method 1

The rotating drum 10 can be rotated by the driving assembly 20. When the driving assembly 20 drives the rotating drum 10 to rotate, the earphone plug 52 can be first inserted into the accommodating hole 14. Then, rotation of the rotating drum 10 can wind the wires 56 around the rotating drum 10

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 2

The latching assembly 42 can latch the shell 40 to the back cover 30. The latching assembly 42 can include a latching member 421 and an elastic member 423. The latching member 421 can latch in the latching hole 331 to latch the shell 40 to the back cover 30

Methodology Applied
Scientific EffectMechanical latching: Mechanical Fastener

Data Source

PatentUS10536765B2Earphone case
Publication Date: 2020.01.14 FU TAI HUA IND SHENZHEN
  • US10536765B2 patent drawing
  • US10536765B2 patent drawing
  • US10536765B2 patent drawing

AI summary

An earphone case includes a shell, a rotating drum received in the shell, a driving assembly coupled to the rotating drum and configured for rotating the rotating drum, and a back cover latchable with the shell and receiving the driving assembly in a receiving space defined therein. The rotating drum is driven by the driving assembly to rotate to wind a wire of at least one pair of earphones.