Earphone Core Module Structure for Stable Sound Transmission
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Solution Overview
Problem
Existing earphone structures lack structural stability, which affects their quality and performance.
Innovation Solution
The earphone design includes a wearing assembly and a core module with a core housing and a cover plate, featuring a chamber structure, a core bracket with an annular bracket body and limiting structure, and a press structure to secure the core module on the user's head, enhancing stability and sound transmission through bone or air conduction techniques.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a simple earphone structure is used, then device complexity is reduced, but structural stability deteriorates
Solution Approach 1:
The earphone is divided into distinct functional modules: a core module containing the core and housing, and a separate wearing assembly. This segmentation allows each module to be optimized independently while ensuring overall structural stability through standardized connection interfaces.
Solution Approach 2:
The press structure is pre-configured within the core module to automatically press and fix the core bracket in place during assembly. This preliminary fixing action ensures structural stability is established during manufacturing and maintained during use, eliminating the need for complex post-assembly adjustments.
2Stability of the object's composition
If the core module is securely fixed, then structural stability is improved, but device complexity increases
Solution Approach 1:
The press structure integrates multiple functions into a single component: it provides structural support, secures the core bracket in place, and maintains the chamber structure's integrity. By merging these functions, the design achieves secure fixing without proportionally increasing complexity.
Solution Approach 2:
The press structure is designed to self-fix the core bracket through its pressing action, eliminating the need for additional fastening mechanisms or complex assembly steps. The structure serves its own purpose of securing components through its inherent design features.
3Reliability
If the chamber structure is well-formed, then sound transmission quality is improved, but manufacturing precision requirements increase
Solution Approach 1:
The chamber structure is pre-formed during the manufacturing of the core module, with the press structure configured to maintain the chamber's integrity during assembly. This preliminary formation ensures the chamber is already precision-formed before final assembly, reducing the precision requirements for subsequent manufacturing steps.
Solution Approach 2:
The press structure acts as an intermediary element that maintains the chamber structure's precision during assembly. It provides a stable reference framework that ensures the core bracket and other components are positioned accurately within the chamber without requiring extremely tight tolerances on all components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design provides improved structural stability and sound transmission, allowing for clear sound perception and reduced sound leakage, while accommodating various wearing configurations and enhancing user comfort.
Implementation Method 1
enhancing stability and sound transmission through bone or air conduction techniques
Implementation Method 2
enhancing stability and sound transmission through bone or air conduction techniques
Data Source
AI summary
The present disclosure discloses an earphone. The earphone may include a wearing assembly and a core module. The core module may be disposed on one end of the wearing assembly. The wearing assembly may be configured to fix the core module on a head of a user. The core module may include a core housing, a core, and a cover plate. An opening may be disposed on one end of the core housing, and the cover plate may be covered on the opening of the core housing, so as to form a chamber structure inside the core housing for accommodating the core.


